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             Installation  and operating  instructions  WILO Mather and Platt 

MISO / PISO Pumps 

22  

 

 

 

 

9.2    Overhaul maintenance 

 

9.2.1 General information 

After a long period of service, wear will occur in parts of 
the  pump,  necessitating  the  renewal  of  a  few 
components.    Logbook  records  will  indicate  wear  as 
gradual deterioration of performance is noticed. Once this 
is  known,  pumps  should  be  taken  for  overhaul.  It  is 
recommended that yearly stripping & checking of wear & 
tear and clearances should be done and overhauling where 
required. 
If  related  pair  of  components  show  a  marked  degree  of 
wear  in  relation  to  the  rest  of  the  unit,  then  it  may  be 
sufficient to renew only the heavily worn components.  If 
the  wear  is  uniform  throughout  the  pump,  then  all 
wearable components may require renewal. 
Measurements  should  be  taken  and  recorded  of  all 
wearable components at the first, and every subsequent 
overhaul period. Reference to these records will enable an 
accurate assessment of the rate of wear to be made, and 
a reasonably accurate forecast regarding when a particular 
component may require renewal can be made. 
 

 

                        NOTE: 

The figures given in the table (Technical Data Pg. No.12) 
above are only valid if the wear rings and the impeller are 
made with in the same materials of low galling tendencies.  

 
 
 

 
 
 

For  materials  with  higher  galling  tendencies  (AISI  304/316 
etc...), higher clearance is provided (0.125 mm to be added to 
given values). 
Information  regarding  original  design  dimensions  and 
clearances is furnished in data sheet. Any other information, if 
needed,  can  be  requested  from  Service  Department,  WILO 
Mather  and  Platt.  Such  request  must  quote  name  plate 
number and type of the pump in question. 

           The parts most likely to be affected are: 

 

Impeller 

 

Mechanical seal 

 

Neck Rings 

 

Sleeves 

 

Stuffing Box Bush 

 

Bearings 

 

Coupling Bushes/ membrane set 

Before commencing dismantling operations, ensure that the 
following tools and tackles are available: 

 

A crane / chain pulley block suitable for handling the weight 
of pumping unit. 

 

A selection of ring and open-ended spanners in British and 
Metric sizes. 

 

Eyebolts in Metric sizes. 

 

Cotton rope, wire rope and slings. 

 

Hardwood and metal packing blocks. 

 

Miscellaneous tools including a set of Allen keys, drills, pin 
drivers, files etc. 

 

Extractor / puller for bearing and coupling. 

 
                   9.3    Disassembling the pump 
 
 

 

 

 

Exploded view of Gland Pack Pump  
 
 
 
 

Содержание MISO 100-200

Страница 1: ...WMPPPL_IOM_MISO_PISO_RV 003_20201002 WILO Mather and Platt MISO PISO Back Pull Out Pumps en Installation and Operating Instructions...

Страница 2: ...e product at site The authorities that install and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most ca...

Страница 3: ...Pumps 3 Fig 1 Pump Handling Bare Pump and Pump with Motor Engine Page No 9 Point No 3 1 Fig 2 Engine Driven Pump Page No 11 Point No 6 1 2 Fig 3 Pump Foundation Page No 15 Point No 7 2 1 Equal Clearan...

Страница 4: ...LO Mather and Platt MISO PISO Pumps 4 Fig 4 Leveling of Base plate Page No 15 Point No 7 2 2 Fig 5 Coupling assembly Page No Point No 7 2 3 Fig 5 Coupling Alignment Page No 16 Point No 7 2 3 Fig 6 For...

Страница 5: ...structions WILO Mather and Platt MISO PISO Pumps 5 Fig 7 Suction line Good and Bad layout Page No 17 Point No 7 2 5 Suction line God Page No 17 Point No 7 2 5 Page No 17 Point No 7 2 5 Fig 8 Suction l...

Страница 6: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 6 Fig 11 Stuffing box packing Page No 18 Point No 7 2 7...

Страница 7: ...roductinformation 10 5 1 Data plate 10 5 2 Type key 11 5 3 General description 11 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description andfunction 11 6 1 Description of the product 11 7 Installat...

Страница 8: ...e if this information is disregarded CAUTION There is a risk of damaging the pump installation Caution implies that damage to the product is likely if the information is disregarded NOTE Useful inform...

Страница 9: ...Disposal of any unwanted scrap material should be disposed in appropriate way so as not to cause any harm to the environment No hazardous material is used in WILO Mather and Platt MISO PISO pumps NOT...

Страница 10: ...ed at regular intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed For mechanical seal we recommend relative air humidity below 65 tempera...

Страница 11: ...ate 5 5 Accessories Companion Flange Foundation bolts Shims Pressure Gauges Relief Valves 6 Description and function 6 1 Description of the product MISO PISO pumps are horizontal single stage volute c...

Страница 12: ...y be fitted in the stuffing box situated at each end of the casing Gland Pack For correct operation of the pack gland as light leakage 40 60 drops per minute is essential If the leakage is reduced too...

Страница 13: ...of MISO pump consist of following parts For glandpack version pumps No Part description No Part description 1700 Impeller nut 2310 Gland 1501 Impeller 2070 Thrust collar 2111 Spacer sleeve 2600 Bearin...

Страница 14: ...coupling must comply with the standard EN349 The alignment of the pumps and the motor must be checked after the installation of the pump set on its foundation and when the piping is connected In addit...

Страница 15: ...olts For installations where a low level of noise is expected built the foundation in a pit lined with appropriate insulation material in order to avoid vibration transmission to the ground CAUTION Ri...

Страница 16: ...un freely and that the shaft is true to 0 1mm or better Check that no damage can be caused when the shaft of the driven unit is turned Coupling should be loosely coupled and the halves must be free to...

Страница 17: ...Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces refer figure 8 Pg No 5 It is recommended that a strainer is installed in front of the...

Страница 18: ...ion manual at the time of installation and connection Motors or electrical control panels are operated with alternating or industrial high voltage current The electrical connection is established via...

Страница 19: ...e closed after priming and before the pumping set is started 8 2 2 Pumps operating on negative suction head There are two methods of priming pumps that draw their liquid from an elevation lower than t...

Страница 20: ...with a special leak off device it should not be run for a long period against a closed delivery valve Check that the driving unit is not being overloaded during valve opening Overloading may occur if...

Страница 21: ...per cooling and lubrication if applicable For mechanical seal check that there is no visible leakage For any abnormality observed from the visual manual inspection and through maintenance inspection l...

Страница 22: ...equire renewal can be made NOTE The figures given in the table Technical Data Pg No 12 above are only valid if the wear rings and the impeller are made with in the same materials of low galling tenden...

Страница 23: ...1185 on bench Insert the packing 2410 logging ring 2300 set into the stuffing box Fit the gland 2310 into stuffing box Hold the gland with nuts finger tight Fasten the back cover assembly to frame ada...

Страница 24: ...nt and back side of the impeller Assemble the pin and bush coupling 4630 onto the shaft 1800 Fit all studs and nuts of the coupling frame adaptor and motor stool Assemble the suitable motor over the m...

Страница 25: ...se of damages exchange mechanical seal 11 Pump or pipe work not completely filled Vent and fill the pump as well as the suction line or in flow line 12 Pump is running against closed valve Open the sh...

Страница 26: ...ISO Grade 46 oil Manufacturer Bush Type Bearings Grease Lubricated Bearings Indian Oil Corporation Servo System 46 Servogem 2 3 Hindustan Petroleum Enclo 46 Lithion 2 3 Bharat Petroleum Hydral 46 Mult...

Страница 27: ...Neck ring 14 2600 Bearing 3 1185 Back cover 15 2752 Bearing end cover NDE 4 1192 Support foot 16 2753 Bearing end cover DE 5 1501 Impeller 17 2760 Bearing housing 6 1700 Impeller nut 18 2902 Internal...

Страница 28: ...2 1181 Neck ring 15 2752 Bearing end cover NDE 3 1185 Back cover 16 2753 Bearing end cover DE 4 1192 Support foot 17 2760 Bearing housing 5 1501 Impeller 18 2902 Internal circlip 6 1700 Impeller nut...

Страница 29: ...End cover DE 4 1192 Support foot 18 2760 Bearing Housing 5 1501 Impeller 19 2902 Internal Circlip 6 1700 Impeller nut 20 2902 1 External Circlip 7 1800 Shaft 21 3200 Key Impeller 8 1950 Oil Thrower 22...

Страница 30: ...d cover DE 3 1185 Back cover 16 2760 Bearing housing 4 1192 Support foot 17 2902 Internal circlip 5 1501 Impeller 18 2902 External circlip 6 1700 Impeller nut 19 3200 Key impeller 7 1800 Shaft 20 3250...

Страница 31: ...2 Support Foot 19 2902 1 External Circlip 5 1501 Impeller 20 3200 Key Impeller 6 1700 Impeller Nut 21 3250 Key Coupling 7 1800 Shaft 22 4031 Lip Seal 8 1950 Oil Thrower 23 4250 O ring for Sleeve 9 207...

Страница 32: ...Adaptor 19 2760 Bearing Housing 5 1500 Impeller 20 3011 Lock Nut 6 1650 Impeller Nose Cap 21 3020 Lock Washer 7 1800 Pump Shaft 22 3200 Key for Impeller 8 1822 Adjusting Ring 23 3250 Key for Coupling...

Страница 33: ...ushing sealing liquid for stuffing box 9 Availability of sufficient cooling liquid for bearings as specified 10 Free rotation of pump and drive shafts 11 Lubrication of bearings 12 Checking of insulat...

Страница 34: ...fied 12 Free rotation of pump and drive shafts 13 Batteries are fully charged 14 Battery cables and lead are available 15 Exhaust silencer and all required exhaust piping is completed 16 Fuel tank is...

Страница 35: ...Voltage Current Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Motor Operating...

Страница 36: ...System Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Engine Operating Parame...

Страница 37: ...lation and operating instructions WILO Mather and Platt MISO PISO Pumps 37 Pump set Levelling Record Required accuracy of pump set levelling is 0 05 mm Result Customer Representative WILO M P Represen...

Страница 38: ...Pump and Motor Engine Turbine Alignment Record A Before Connecting Suction and Delivery Piping Gap Between Coupling Halves mm Actual Gap mm B After Connecting Suction and Delivery Piping Gap Between...

Страница 39: ...latt MISO PISO Pumps 39 Pump set Noise Level Record Noise level measurement at Pump House Floor Noise Level in dBA A B C D Background Noise dBA Instrument Details Distance 1 Mtr from the Pump Make Mod...

Страница 40: ...tails Date Pump Sr No Motor Sr No Pump Type Make Project Vibration Measurement Pk to Pk Sr No Position V H A Displacement Velocity mm sec Displacement Velocity mm sec Displacement Velocity mm sec 1 Pu...

Страница 41: ...g Temperature Measurement Pump Set Details Date Pump Sr No Motor Sr No Pump Type Make Project Bearing Temperature Sr No Position Temperature Ambient Temperature Remarks 1 Pump DE 2 Pump NDE 3 Motor DE...

Страница 42: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 42 NOTES...

Страница 43: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 43 NOTES...

Страница 44: ...________________________________________________________________________________________________ WILO Mather and Platt Pumps Pvt Ltd Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91 20...

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