Wilo MISO 100-200 Скачать руководство пользователя страница 23

             Installation  and operating  instructions  WILO Mather and Platt 

MISO / PISO Pumps 

23  

 

 
 

 

Gland pack version

 

No.

 

Description

 

No.

 

Description

 

  1000 

  Casing 

  2600    Bearing 

  1185 

  Back cover 

  2752    Bearing end cover (NDE) 

  1192 

  Support foot 

  2753    Bearing end cover (DE) 

  1501 

  Impeller 

  2760    Bearing housing 

  1700 

  Impeller nut 

  2902    Internal circlip 

  1800 

  Shaft 

  2902-1   External circlip 

  2070 

  Water deflector 

  3200    Key (impeller) 

  2100 

  Shaft sleeve 

  3250    Key (coupling) 

  2111 

  Spacer sleeve 

  4250    O ring for sleeve 

  2300 

  Logging ring 

  4250-1   O ring for casing 

  2310 

  Gland 

  4031    Lip seal 

  2410 

  Gland packing 

 

 

 

Strip the coupling and remove the spacer if fitted. 

 

Unfasten  nuts  holding  frame  adaptor  to  pump  casing 
(1000)  and  lift  off  rotating  element  with  bearing  housing 
(2760)  

 

Note:  Where  coupling  without  spacer  is  fitted,  it  will  be 
necessary to move driving unit away from the pump before 
this operation can be carried out. 

 

Impeller  (1501)  can  be  drawn  off  after  removing  impeller 
nut (1700) 

 

Remove gland(2310) & back cover (1185) 

 

Draw shaft sleeve (2100) off the shaft (1800) 

Note:  Unnecessary  removal  of  the  bearings  should  be 
avoided  because  frequent  removal  of  the  bearings  can 
damage it and cause deterioration of the interference fit. 
Bearings  should  be  removed  only,  if  they  need  close 
inspection.  Symptoms  which  will  act  as  a  guide  are  the 
condition of the lubricant, the bearing running temperature 
and the noise level during the operation. 

For Oil lubricated pumps 

 

 First drain out the oil completely 

 

Rest  procedure  for  dismantling  of  pump  is  same  as  of 
Gland Pack pumps. 

       
9.4    Reassembling the pump 
 

 

Press the drive end bearing (2600) onto the shaft (1800), 
pushing on inner ring. 

 

Fit the external circlip (2902-1) 

 

Vacuum  and  blow  out  all  cavities  of  bearing  housing 
(2760) 

 

Mount the bearing housing (2760) onto the shaft 

 

Press the non drive end bearing on shaft 

 

Fasten the outer bearing (2753) cover assembly 

 

Secure the inner bearing cover (2752) assembly 

 

Fit the deflector (2070) & coupling key (3250) 

 

Place the back cover (1185) on bench. Insert the packing 
(2410) / logging ring (2300) set into the stuffing box 

 

Fit the gland (2310) into stuffing box 

 

Hold the gland with nuts finger tight 

 

Fasten the back cover assembly to frame adaptor 

 

Fit  the  sleeve  (2100)  &  rotate  shaft  (1800)  check  for 
rubbing 

 

Fit the impeller key (3200) tightly, fit the gasket on front 
and back side of the impeller and tap Impeller lightly into 
place 

 

Tighten  the  impeller  nut  (1700),  steady  the  shaft  at 
coupling end 
 

 

Check  operating  gap  0.5-1.5  mm  in  between  back  cover 
and impeller 

 

Lightly grease ‘O’ ring 

(4250) and fit 

 

Stand the casing (1000) on suction flange 

 

Vacuum and blow out all cavities 

 

Grease the seal ring area all around 

 

Lower the rotating element assembly into casing take care 

of ‘O’ ring 

(4250-1) (Place the bearing housing in vertical 

position for ease of assembly) 

 

Fit all studs and nuts 

 

Check the free rotation of shaft 

 

Bolt on support foot (1192) finger tight 

 

Adjust the support foot and tighten bolt 

 

Fit the casing plug 

 

For Oil lubricated pumps 

 

Press the coupling end bearing (2600) first 

 

Then slide in the oil thrower (1950) 

 

Now place the impeller end bearing (2600) 

 

Rest procedure is same as that of Gland Pack pumps 

 

After  completion  of  reassembly  of  pump,  fill  the  bearing 
hosing with oil of proper grade and quantity 

 
 
 

For Vertical pumps 

 

 

Press  the  non  drive  end  bearing  (2602)  onto  the  shaft 
(1800), pushing on inner ring. 

 

Press the drive end bearing (2601) onto the shaft 

 

Fasten the non drive end bearing cover (2751) assembly to 
frame adaptor (1193) 

 

Fit the Peg pin (4280) onto the shaft (1800) 

 

Fit the shaft sleeve (2100) on the shaft & over the peg pin 
for locking 

 

Then slide in the water deflector (2070) 

 

Place the back cover (1185) on bench. Insert the packing 
(2410) / logging ring (2300) set into the stuffing box 

 

Fit the impeller key (3200) tightly, fit the gasket on front 
and back side of the impeller and tap Impeller lightly (1500) 
into place 

 

Tighten  impeller  nose  cap  (1650),  steady  the  shaft                        
at coupling end 

 

Check  operating  gap  0.5-1.5  mm  in  between  back  cover 
and impeller 

 

Lightly grease the 

‘O’ ring 

(4250) and fit 

 

Stand the casing (1000) on suction flange 

 

Vacuum and blow out all cavities 

 

Grease the seal ring area all around 
 

Содержание MISO 100-200

Страница 1: ...WMPPPL_IOM_MISO_PISO_RV 003_20201002 WILO Mather and Platt MISO PISO Back Pull Out Pumps en Installation and Operating Instructions...

Страница 2: ...e product at site The authorities that install and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most ca...

Страница 3: ...Pumps 3 Fig 1 Pump Handling Bare Pump and Pump with Motor Engine Page No 9 Point No 3 1 Fig 2 Engine Driven Pump Page No 11 Point No 6 1 2 Fig 3 Pump Foundation Page No 15 Point No 7 2 1 Equal Clearan...

Страница 4: ...LO Mather and Platt MISO PISO Pumps 4 Fig 4 Leveling of Base plate Page No 15 Point No 7 2 2 Fig 5 Coupling assembly Page No Point No 7 2 3 Fig 5 Coupling Alignment Page No 16 Point No 7 2 3 Fig 6 For...

Страница 5: ...structions WILO Mather and Platt MISO PISO Pumps 5 Fig 7 Suction line Good and Bad layout Page No 17 Point No 7 2 5 Suction line God Page No 17 Point No 7 2 5 Page No 17 Point No 7 2 5 Fig 8 Suction l...

Страница 6: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 6 Fig 11 Stuffing box packing Page No 18 Point No 7 2 7...

Страница 7: ...roductinformation 10 5 1 Data plate 10 5 2 Type key 11 5 3 General description 11 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description andfunction 11 6 1 Description of the product 11 7 Installat...

Страница 8: ...e if this information is disregarded CAUTION There is a risk of damaging the pump installation Caution implies that damage to the product is likely if the information is disregarded NOTE Useful inform...

Страница 9: ...Disposal of any unwanted scrap material should be disposed in appropriate way so as not to cause any harm to the environment No hazardous material is used in WILO Mather and Platt MISO PISO pumps NOT...

Страница 10: ...ed at regular intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed For mechanical seal we recommend relative air humidity below 65 tempera...

Страница 11: ...ate 5 5 Accessories Companion Flange Foundation bolts Shims Pressure Gauges Relief Valves 6 Description and function 6 1 Description of the product MISO PISO pumps are horizontal single stage volute c...

Страница 12: ...y be fitted in the stuffing box situated at each end of the casing Gland Pack For correct operation of the pack gland as light leakage 40 60 drops per minute is essential If the leakage is reduced too...

Страница 13: ...of MISO pump consist of following parts For glandpack version pumps No Part description No Part description 1700 Impeller nut 2310 Gland 1501 Impeller 2070 Thrust collar 2111 Spacer sleeve 2600 Bearin...

Страница 14: ...coupling must comply with the standard EN349 The alignment of the pumps and the motor must be checked after the installation of the pump set on its foundation and when the piping is connected In addit...

Страница 15: ...olts For installations where a low level of noise is expected built the foundation in a pit lined with appropriate insulation material in order to avoid vibration transmission to the ground CAUTION Ri...

Страница 16: ...un freely and that the shaft is true to 0 1mm or better Check that no damage can be caused when the shaft of the driven unit is turned Coupling should be loosely coupled and the halves must be free to...

Страница 17: ...Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces refer figure 8 Pg No 5 It is recommended that a strainer is installed in front of the...

Страница 18: ...ion manual at the time of installation and connection Motors or electrical control panels are operated with alternating or industrial high voltage current The electrical connection is established via...

Страница 19: ...e closed after priming and before the pumping set is started 8 2 2 Pumps operating on negative suction head There are two methods of priming pumps that draw their liquid from an elevation lower than t...

Страница 20: ...with a special leak off device it should not be run for a long period against a closed delivery valve Check that the driving unit is not being overloaded during valve opening Overloading may occur if...

Страница 21: ...per cooling and lubrication if applicable For mechanical seal check that there is no visible leakage For any abnormality observed from the visual manual inspection and through maintenance inspection l...

Страница 22: ...equire renewal can be made NOTE The figures given in the table Technical Data Pg No 12 above are only valid if the wear rings and the impeller are made with in the same materials of low galling tenden...

Страница 23: ...1185 on bench Insert the packing 2410 logging ring 2300 set into the stuffing box Fit the gland 2310 into stuffing box Hold the gland with nuts finger tight Fasten the back cover assembly to frame ada...

Страница 24: ...nt and back side of the impeller Assemble the pin and bush coupling 4630 onto the shaft 1800 Fit all studs and nuts of the coupling frame adaptor and motor stool Assemble the suitable motor over the m...

Страница 25: ...se of damages exchange mechanical seal 11 Pump or pipe work not completely filled Vent and fill the pump as well as the suction line or in flow line 12 Pump is running against closed valve Open the sh...

Страница 26: ...ISO Grade 46 oil Manufacturer Bush Type Bearings Grease Lubricated Bearings Indian Oil Corporation Servo System 46 Servogem 2 3 Hindustan Petroleum Enclo 46 Lithion 2 3 Bharat Petroleum Hydral 46 Mult...

Страница 27: ...Neck ring 14 2600 Bearing 3 1185 Back cover 15 2752 Bearing end cover NDE 4 1192 Support foot 16 2753 Bearing end cover DE 5 1501 Impeller 17 2760 Bearing housing 6 1700 Impeller nut 18 2902 Internal...

Страница 28: ...2 1181 Neck ring 15 2752 Bearing end cover NDE 3 1185 Back cover 16 2753 Bearing end cover DE 4 1192 Support foot 17 2760 Bearing housing 5 1501 Impeller 18 2902 Internal circlip 6 1700 Impeller nut...

Страница 29: ...End cover DE 4 1192 Support foot 18 2760 Bearing Housing 5 1501 Impeller 19 2902 Internal Circlip 6 1700 Impeller nut 20 2902 1 External Circlip 7 1800 Shaft 21 3200 Key Impeller 8 1950 Oil Thrower 22...

Страница 30: ...d cover DE 3 1185 Back cover 16 2760 Bearing housing 4 1192 Support foot 17 2902 Internal circlip 5 1501 Impeller 18 2902 External circlip 6 1700 Impeller nut 19 3200 Key impeller 7 1800 Shaft 20 3250...

Страница 31: ...2 Support Foot 19 2902 1 External Circlip 5 1501 Impeller 20 3200 Key Impeller 6 1700 Impeller Nut 21 3250 Key Coupling 7 1800 Shaft 22 4031 Lip Seal 8 1950 Oil Thrower 23 4250 O ring for Sleeve 9 207...

Страница 32: ...Adaptor 19 2760 Bearing Housing 5 1500 Impeller 20 3011 Lock Nut 6 1650 Impeller Nose Cap 21 3020 Lock Washer 7 1800 Pump Shaft 22 3200 Key for Impeller 8 1822 Adjusting Ring 23 3250 Key for Coupling...

Страница 33: ...ushing sealing liquid for stuffing box 9 Availability of sufficient cooling liquid for bearings as specified 10 Free rotation of pump and drive shafts 11 Lubrication of bearings 12 Checking of insulat...

Страница 34: ...fied 12 Free rotation of pump and drive shafts 13 Batteries are fully charged 14 Battery cables and lead are available 15 Exhaust silencer and all required exhaust piping is completed 16 Fuel tank is...

Страница 35: ...Voltage Current Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Motor Operating...

Страница 36: ...System Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Engine Operating Parame...

Страница 37: ...lation and operating instructions WILO Mather and Platt MISO PISO Pumps 37 Pump set Levelling Record Required accuracy of pump set levelling is 0 05 mm Result Customer Representative WILO M P Represen...

Страница 38: ...Pump and Motor Engine Turbine Alignment Record A Before Connecting Suction and Delivery Piping Gap Between Coupling Halves mm Actual Gap mm B After Connecting Suction and Delivery Piping Gap Between...

Страница 39: ...latt MISO PISO Pumps 39 Pump set Noise Level Record Noise level measurement at Pump House Floor Noise Level in dBA A B C D Background Noise dBA Instrument Details Distance 1 Mtr from the Pump Make Mod...

Страница 40: ...tails Date Pump Sr No Motor Sr No Pump Type Make Project Vibration Measurement Pk to Pk Sr No Position V H A Displacement Velocity mm sec Displacement Velocity mm sec Displacement Velocity mm sec 1 Pu...

Страница 41: ...g Temperature Measurement Pump Set Details Date Pump Sr No Motor Sr No Pump Type Make Project Bearing Temperature Sr No Position Temperature Ambient Temperature Remarks 1 Pump DE 2 Pump NDE 3 Motor DE...

Страница 42: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 42 NOTES...

Страница 43: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 43 NOTES...

Страница 44: ...________________________________________________________________________________________________ WILO Mather and Platt Pumps Pvt Ltd Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91 20...

Отзывы: