Wilo MISO 100-200 Скачать руководство пользователя страница 25

             Installation  and operating  instructions  WILO Mather and Platt 

MISO / PISO Pumps 

25  

 

   

 

   10 Faults, Causes and Remedies (For Bare Pump Only) 

 

Symptoms 
 

 

 

Possible cause of trouble and remedies

 

(Each number is defined in the table below) 

--

 

 Output too low 

1,2,3,4,5 

--

 

 Pump does not prime or only intermittently 

6,7,8 

--

 

 Pump leaks 

9,10 

--

 

 Temperature of the pump increases 

7,11,13 

--

 

 Noisy pump 

10,11,14,15 

--

 

 The motor contactor trips 

8,10,16,17 

 

 

 

 

 

Causes 

 

   Remedies 

1

 

Back pressure too high 

      Regulate a new the operating point 

2

 

Pump or pipe work, not completely filled 

      Vent and fill the pump as well as the suction or in flow line 

3

 

Suction lift too high or positive suction head too low 

      Check the liquid level; open the shut off valves on the suction side.  
      Clean the filters / strainers 

4

 

 Impeller sealing gap too large 

      Replace worn parts 

5

 

 Wrong direction of rotation 

      Change the motor connection 

6

 

 Pump casing ,shaft seal, foot valve or suction line leaks 

      Replace  the  casing  seal.  Check  the  shaft  seal.  Check  the  flange 
connections 

7

 

Suction lift too high or positive suction head too low 

      Check the liquid level; open the shut off valves on the suction side.  
      Clean the filters on the suction side 

8

 

  Loose or jammed parts in the pump 

      Open and clean the pump 

9

 

  Casing bolts not correctly tightened 

      Check the tightening torque of the casing bolts 

10

 

  Mechanical seal leaks 

      Check the seal surfaces and rubber material of the mechanical seal.  
      In case of damages exchange mechanical seal 

11

 

Pump or pipe work not completely filled 

      Vent and fill the pump as well as the suction line or in flow line 

12

 

  Pump is running against closed valve 

 

      Open the shut off valve on discharge side 
 

13

 

Pump or pipe work not completely filled 

      Purge of air the pump and the pipe work 

14

 

  Pump is not properly leveled or is distorted 

      Check the pump leveling and alignment 

15

 

  Foreign material in the pump 

      Dismantle and clean the pump 

16

 

  Earth fault 

      Check the earth connection.  
      Check the potential causes such as damaged wirings or cables,  
      leakages on electrical parts 

17

 

Operating conditions outside  of performance range of pump       Refer to pump operating conditions stated in technical data 

                         

                        NOTE:   

            

The above faults, causes and remedies are for pump only. Refer Motor / Engine manufacturers manual for the respective faults, causes 

              and remedies. 

 

           11 Decommissioning and recycling 

Proper  disposal  and  recycling  of  this  product  prevents  damage to 
the environment and risks to personal health. 
Disposal in accordance with the regulations requires the product to 
be drained and cleaned. 
Lubricants  must  be  collected.  The  pump  components  are  to  be 
separated according to material (metal, plastic, electronics). 
1. Use public or private disposal organizations when disposing of all 
or part of the product. 
2. For more information on proper disposal, please contact your local 
council  or  waste  disposal  office  or  the  supplier  from  whom  you 
obtained the product. 

  

NOTE: 

The pump must not be disposed of along with household waste! 
Further  information  on  recycling  can  be  found  at:  www.wilo-
recycling.com 

Содержание MISO 100-200

Страница 1: ...WMPPPL_IOM_MISO_PISO_RV 003_20201002 WILO Mather and Platt MISO PISO Back Pull Out Pumps en Installation and Operating Instructions...

Страница 2: ...e product at site The authorities that install and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most ca...

Страница 3: ...Pumps 3 Fig 1 Pump Handling Bare Pump and Pump with Motor Engine Page No 9 Point No 3 1 Fig 2 Engine Driven Pump Page No 11 Point No 6 1 2 Fig 3 Pump Foundation Page No 15 Point No 7 2 1 Equal Clearan...

Страница 4: ...LO Mather and Platt MISO PISO Pumps 4 Fig 4 Leveling of Base plate Page No 15 Point No 7 2 2 Fig 5 Coupling assembly Page No Point No 7 2 3 Fig 5 Coupling Alignment Page No 16 Point No 7 2 3 Fig 6 For...

Страница 5: ...structions WILO Mather and Platt MISO PISO Pumps 5 Fig 7 Suction line Good and Bad layout Page No 17 Point No 7 2 5 Suction line God Page No 17 Point No 7 2 5 Page No 17 Point No 7 2 5 Fig 8 Suction l...

Страница 6: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 6 Fig 11 Stuffing box packing Page No 18 Point No 7 2 7...

Страница 7: ...roductinformation 10 5 1 Data plate 10 5 2 Type key 11 5 3 General description 11 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description andfunction 11 6 1 Description of the product 11 7 Installat...

Страница 8: ...e if this information is disregarded CAUTION There is a risk of damaging the pump installation Caution implies that damage to the product is likely if the information is disregarded NOTE Useful inform...

Страница 9: ...Disposal of any unwanted scrap material should be disposed in appropriate way so as not to cause any harm to the environment No hazardous material is used in WILO Mather and Platt MISO PISO pumps NOT...

Страница 10: ...ed at regular intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed For mechanical seal we recommend relative air humidity below 65 tempera...

Страница 11: ...ate 5 5 Accessories Companion Flange Foundation bolts Shims Pressure Gauges Relief Valves 6 Description and function 6 1 Description of the product MISO PISO pumps are horizontal single stage volute c...

Страница 12: ...y be fitted in the stuffing box situated at each end of the casing Gland Pack For correct operation of the pack gland as light leakage 40 60 drops per minute is essential If the leakage is reduced too...

Страница 13: ...of MISO pump consist of following parts For glandpack version pumps No Part description No Part description 1700 Impeller nut 2310 Gland 1501 Impeller 2070 Thrust collar 2111 Spacer sleeve 2600 Bearin...

Страница 14: ...coupling must comply with the standard EN349 The alignment of the pumps and the motor must be checked after the installation of the pump set on its foundation and when the piping is connected In addit...

Страница 15: ...olts For installations where a low level of noise is expected built the foundation in a pit lined with appropriate insulation material in order to avoid vibration transmission to the ground CAUTION Ri...

Страница 16: ...un freely and that the shaft is true to 0 1mm or better Check that no damage can be caused when the shaft of the driven unit is turned Coupling should be loosely coupled and the halves must be free to...

Страница 17: ...Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces refer figure 8 Pg No 5 It is recommended that a strainer is installed in front of the...

Страница 18: ...ion manual at the time of installation and connection Motors or electrical control panels are operated with alternating or industrial high voltage current The electrical connection is established via...

Страница 19: ...e closed after priming and before the pumping set is started 8 2 2 Pumps operating on negative suction head There are two methods of priming pumps that draw their liquid from an elevation lower than t...

Страница 20: ...with a special leak off device it should not be run for a long period against a closed delivery valve Check that the driving unit is not being overloaded during valve opening Overloading may occur if...

Страница 21: ...per cooling and lubrication if applicable For mechanical seal check that there is no visible leakage For any abnormality observed from the visual manual inspection and through maintenance inspection l...

Страница 22: ...equire renewal can be made NOTE The figures given in the table Technical Data Pg No 12 above are only valid if the wear rings and the impeller are made with in the same materials of low galling tenden...

Страница 23: ...1185 on bench Insert the packing 2410 logging ring 2300 set into the stuffing box Fit the gland 2310 into stuffing box Hold the gland with nuts finger tight Fasten the back cover assembly to frame ada...

Страница 24: ...nt and back side of the impeller Assemble the pin and bush coupling 4630 onto the shaft 1800 Fit all studs and nuts of the coupling frame adaptor and motor stool Assemble the suitable motor over the m...

Страница 25: ...se of damages exchange mechanical seal 11 Pump or pipe work not completely filled Vent and fill the pump as well as the suction line or in flow line 12 Pump is running against closed valve Open the sh...

Страница 26: ...ISO Grade 46 oil Manufacturer Bush Type Bearings Grease Lubricated Bearings Indian Oil Corporation Servo System 46 Servogem 2 3 Hindustan Petroleum Enclo 46 Lithion 2 3 Bharat Petroleum Hydral 46 Mult...

Страница 27: ...Neck ring 14 2600 Bearing 3 1185 Back cover 15 2752 Bearing end cover NDE 4 1192 Support foot 16 2753 Bearing end cover DE 5 1501 Impeller 17 2760 Bearing housing 6 1700 Impeller nut 18 2902 Internal...

Страница 28: ...2 1181 Neck ring 15 2752 Bearing end cover NDE 3 1185 Back cover 16 2753 Bearing end cover DE 4 1192 Support foot 17 2760 Bearing housing 5 1501 Impeller 18 2902 Internal circlip 6 1700 Impeller nut...

Страница 29: ...End cover DE 4 1192 Support foot 18 2760 Bearing Housing 5 1501 Impeller 19 2902 Internal Circlip 6 1700 Impeller nut 20 2902 1 External Circlip 7 1800 Shaft 21 3200 Key Impeller 8 1950 Oil Thrower 22...

Страница 30: ...d cover DE 3 1185 Back cover 16 2760 Bearing housing 4 1192 Support foot 17 2902 Internal circlip 5 1501 Impeller 18 2902 External circlip 6 1700 Impeller nut 19 3200 Key impeller 7 1800 Shaft 20 3250...

Страница 31: ...2 Support Foot 19 2902 1 External Circlip 5 1501 Impeller 20 3200 Key Impeller 6 1700 Impeller Nut 21 3250 Key Coupling 7 1800 Shaft 22 4031 Lip Seal 8 1950 Oil Thrower 23 4250 O ring for Sleeve 9 207...

Страница 32: ...Adaptor 19 2760 Bearing Housing 5 1500 Impeller 20 3011 Lock Nut 6 1650 Impeller Nose Cap 21 3020 Lock Washer 7 1800 Pump Shaft 22 3200 Key for Impeller 8 1822 Adjusting Ring 23 3250 Key for Coupling...

Страница 33: ...ushing sealing liquid for stuffing box 9 Availability of sufficient cooling liquid for bearings as specified 10 Free rotation of pump and drive shafts 11 Lubrication of bearings 12 Checking of insulat...

Страница 34: ...fied 12 Free rotation of pump and drive shafts 13 Batteries are fully charged 14 Battery cables and lead are available 15 Exhaust silencer and all required exhaust piping is completed 16 Fuel tank is...

Страница 35: ...Voltage Current Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Motor Operating...

Страница 36: ...System Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Engine Operating Parame...

Страница 37: ...lation and operating instructions WILO Mather and Platt MISO PISO Pumps 37 Pump set Levelling Record Required accuracy of pump set levelling is 0 05 mm Result Customer Representative WILO M P Represen...

Страница 38: ...Pump and Motor Engine Turbine Alignment Record A Before Connecting Suction and Delivery Piping Gap Between Coupling Halves mm Actual Gap mm B After Connecting Suction and Delivery Piping Gap Between...

Страница 39: ...latt MISO PISO Pumps 39 Pump set Noise Level Record Noise level measurement at Pump House Floor Noise Level in dBA A B C D Background Noise dBA Instrument Details Distance 1 Mtr from the Pump Make Mod...

Страница 40: ...tails Date Pump Sr No Motor Sr No Pump Type Make Project Vibration Measurement Pk to Pk Sr No Position V H A Displacement Velocity mm sec Displacement Velocity mm sec Displacement Velocity mm sec 1 Pu...

Страница 41: ...g Temperature Measurement Pump Set Details Date Pump Sr No Motor Sr No Pump Type Make Project Bearing Temperature Sr No Position Temperature Ambient Temperature Remarks 1 Pump DE 2 Pump NDE 3 Motor DE...

Страница 42: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 42 NOTES...

Страница 43: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 43 NOTES...

Страница 44: ...________________________________________________________________________________________________ WILO Mather and Platt Pumps Pvt Ltd Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91 20...

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