background image

About this manual 

Wieland Electric GmbH | BA000369 (Rev. B) | 02/2016 

1

 

About this manual 

This manual provides you with support regarding the project planning and development of electrical facil-

ities as well as the installation and commissioning of 

podis

®

CON-Modules. It contains information as to 

how the devices can be used. 

 

This document contains the information required for the intended use of the device as well as technical 

data. It describes the technical characteristics, the usage of the device as well as the boundary condi-

tions. Case studies that are used in practice are presented as part of illustrative application examples.  

Target groups and qualification of personnel 

Commissioning and installation of components should only be carried out by specialized technicians. The 

legal and valid regulations for such types of installations must be considered.  

Therefore, the system manual is targeted at the following: 

 

Those who can verify that they have the corresponding training and already have corresponding 

basic knowledge of planning and commissioning of electrical installations. 

 

System integrators  

 

Electricians 

Presentation of safety-relevant information 

Information that warns of personal injury or property damage are emphasized by safety instructions. 

 

Warning of personal injury 

Safety instructions that warn of personal injury are indicated by the signal word DANGER. Failure to ob-

serve can cause serious health effects or even death. 

 

Example: 

 DANGER 

 

Only qualified electricians may install and commission this device. 

 

Do not open the device. Do not introduce any foreign objects. Keep 
device away from water and fire. 

 

Only connect or disconnect the device when the device is powered 
down. 

 

The relevant standards, guidelines, regulations and provisions of the 
respective country must be observed. 

 

Warning of property damage 

Text that warns of property damage is indicated by the signal word CAUTION. 

 

Example:  

 CAUTION 

In the event of damage to the unit or any malfunctions, please 

contact your Wieland sales partner or an authorized dealer.  

 

General instructions 

Texts that contain general instructions on installation and handling are marked with the signal word 

NOTE 

 

Example: 

 

 

NOTE 

Openings in the sheath of the flat cable must be closed by a seal-

ing collar.  

Содержание podis CON

Страница 1: ...podis CON podis CON Power Bus System Installation system for decentralized power distribution Instructions Product and system description Doc no BA000369 Last updated 02 2016 Rev B...

Страница 2: ...his copyright are reserved for Wieland Electric GmbH Reproduction of this document or parts of this document is only permissible within the limits of the statutory provision of the Copyright Act Any m...

Страница 3: ...16 3 6 Making the connection 17 Conductor assignment 18 4 Rapid assembly using basket trays 19 4 1 Example using flat cable outlet 20 5 Feeding into a power bus segment and power tapping 22 5 1 Feed...

Страница 4: ...49 0 9 51 93 24 1 98 E mail info wieland electric com http eshop wieland electric com http www wieland electric com Hotline for technical support Contact person for technical questions regarding acces...

Страница 5: ...of planning and commissioning of electrical installations System integrators Electricians Presentation of safety relevant information Information that warns of personal injury or property damage are...

Страница 6: ...iew 1 Cable end cap 2 Cable bushing 3 7 pin connection module 4 Distributor module 5 Front plug connector 6 2 pin and 3 pin connection module 7 Pluggable outlet 7 pin with connector 8 Flat cable 9 Sea...

Страница 7: ...2 System overview Wieland Electric GmbH BA000369 Rev B 02 2016 7 Example of a podis system configuration for a conveyor system...

Страница 8: ...2 System overview 8 Wieland Electric GmbH BA000369 Rev B 02 2016 Example of a podis system configuration for the tower of a wind energy plant...

Страница 9: ...CHWARZ UL Flat cable 7 x 4 mm XLPE finely stranded numbered cores external dimensions of approx 35 x 6 mm 600 V in accordance with UL UL 1277 free of halogen low smoke black sheath 3 1 Current carryin...

Страница 10: ...able must always be closed off using the suitable end caps see ordering instructions due to the required air gaps and creepage distances It is not permitted to operate the flat cable with open ends or...

Страница 11: ...party manufacturers make sure that electric separation is guaranteed for these devices separation voltage of at least 2 5 kV AC Regarding the 24 V or 50 V supply make sure that lightning protection m...

Страница 12: ...up on the opposing sides of the flat cable see drawing variant B This type of mounting can also be applied for the vertical routing of flat cables However offset cable clamps with alternating stops a...

Страница 13: ...s Z5 562 7553 1 Connection to distributor module 75 010 0053 1 Required tools Figure Stripping pliers 95 350 0300 0 Figure Stripping knife 95 350 0700 0 Procedure 1 Cut the cable to the desired length...

Страница 14: ...tripped A training video regarding stripping of the cables and attachment of the cable end cap is available here https www youtube com watch v oLoFVR LJ w Stripping of flat cables for connection to th...

Страница 15: ...he transverse direction and then 2x in the longitudinal direction on both sides The longitudinal cut should end shortly before the transverse cut in order to prevent tearing Scratching on the edges Af...

Страница 16: ...ieces Z5 562 7553 1 for this purpose They are composed of a shorter part cover and a longer part which contains the screws the seal and the insulation ducts The following images illustrate the termina...

Страница 17: ...the flat cable remain uninterrupted The connection is made using contact screws Microsection of a contact point penetration of the sheath and insulation con tact with the conductor through the contact...

Страница 18: ...ally be assigned freely apart from PE In order to guarantee flawless interaction with other podis CON components we recommend the following assign ment for the individual cores L1 Phase 1 L2 Phase 2 L...

Страница 19: ...direction of the basket tray Item No Image Description 99 801 4866 1 Connecting module FCS 4 7 SI FK FM with rapid assembly panel for mounting inside basket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V...

Страница 20: ...contact screws Connection of the plug or functional module lock and done CAUTION The contact screws must be screwed in until they meet the stop The maximum tightening torque may not exceed 1 Nm The u...

Страница 21: ...ieland Electric GmbH BA000369 Rev B 02 2016 21 A training video showing the mounting of the connection components the insertion of the flat cable and the termination of conductors is available at http...

Страница 22: ...Z5 563 6553 1 and con nected there directly Advantages No feeding via round conductor and feeding module necessary Disadvantages Poor distribution of voltage and current on the power bus high current...

Страница 23: ...5 3 Feeding through 7 pin connection module A round conductor is routed into the field from the switchgear cabinet This conductor is connected to the flat cable through the 7 pin connection module FC...

Страница 24: ...4 VDC contact points 5 and 6 This example assumes a symmetrical load no current on neutral conductors or contact point 4 Mounting of connection and tapping modules Connection modules and flat cable ou...

Страница 25: ...can be connected Screw the housing cover into place as the final step A training video detailing the connection of a round con ductor to a connection module is available at https www youtube com watc...

Страница 26: ...vel terminal strips 5 predetermined breaking points 3 x podis flat cable 2 x round conduc tors M20 M25 black The distributor module 75 010 0053 1 is used for feeding into the flat cable but also for d...

Страница 27: ...99 800 4866 1 Flat cable outlet FCS 4 7 SI BU FM pluggable with rapid assembly panel for bas ket trays 7 pin 20 A 277 480 V 4 kV 3 VDE 600 V UL CSA socket with plastic locking bolt protection class I...

Страница 28: ...section can be made using the podis CON connection module FCS 4 7SI FK and the podis CON connector FCS 4 0 7 ST SA If the flat cable sections are to be connected in a pluggable manner a flat cable ou...

Страница 29: ...NEMA 5 20 GFCI 120V20A3P podis CON plug in module with two NEMA 5 20 sockets secured by GFCI 120 V 20 A 3 pin protection class NEMA 3 humidor connected conductors L1 1 N 4 83 315 0005 1 podis CON sock...

Страница 30: ...Image Description 83 240 0010 0 83 241 0030 0 podis LED Energy saving LED lights pluggable on flat cable outlets Item No 75 015 5153 1 for rough industrial environments for example wind energy plants...

Страница 31: ...is ensured Required modules Item No Image Description 07 409 7256 0 Protective lid Protective lid without locking bolt without seal size 16 Cable bushing In order to terminate the RST round conductor...

Страница 32: ...7 Accessories 32 Wieland Electric GmbH BA000369 Rev B 02 2016 Cable clip For mounting of podis flat cables Item No Image Description Z5 563 3000 0 Fastening clamp light gray...

Отзывы: