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Contents

30.07.12

Working Instructions WIDOS 10000 mobile

Page 5 of 52

STARTING AND OPERATING........................................................................................... 20

5.1.

Safety indications...........................................................................................................20

5.2.

How to connect the machine.........................................................................................21

5.3.

How to set the heating element temperature ...............................................................21

5.4.

Welding process ............................................................................................................22

WELDING LOG AND TABLES........................................................................................... 25

MAINTENANCE, CARE AND REPAIR ............................................................................. 29

7.1.

Maintenance and inspection, repair..............................................................................29

7.2.

Storage ...........................................................................................................................29

7.3.

Air pressure check.........................................................................................................29

7.4.

How to clean the machine .............................................................................................29

7.5.

Clamping elements ........................................................................................................30

7.6.

How to vent the hydraulic cylinders..............................................................................30

7.7.

How to check and refill the hydraulic oil .......................................................................31

7.8.

Used hydraulic oil...........................................................................................................31

7.9.

Planer..............................................................................................................................31

7.10.

Protect machine parts against corrosion.....................................................................32

7.11.

Transport ........................................................................................................................32

7.12.

Disposal..........................................................................................................................32

ELECTRIC AND HYDRAULIC DIAGRAMS...................................................................... 33

DECLARATION OF CONFORMITY .................................................................................. 52

Содержание 10000 mobile

Страница 1: ...ngen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working In...

Страница 2: ...rking Order of spare parts and after sales service Address of manufacturer WIDOS Wilhelm Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 i...

Страница 3: ...team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform u...

Страница 4: ...11 2 5 Information about safety precautions 11 2 6 Instructions for the staff 11 2 7 Maintenance and inspection repair 12 2 8 Dangers while handling the machine 12 2 9 Specific dangers 12 2 9 1 Dange...

Страница 5: ...G AND TABLES 25 7 MAINTENANCE CARE AND REPAIR 29 7 1 Maintenance and inspection repair 29 7 2 Storage 29 7 3 Air pressure check 29 7 4 How to clean the machine 29 7 5 Clamping elements 30 7 6 How to v...

Страница 6: ...in the workshop The machine features a carriage with towing bar and may be thereby handled conveniently on a construction site It is not suitable and not permitted for road traffic All use going beyon...

Страница 7: ...ntrol elements on the right for clamping rings and pipe lifter 7 Chock for fixing the machine 8 Portable operator panel to switch the pump on and off to move the heating element planer and welding mot...

Страница 8: ...d conditions for welding are indicated it is possible to work in any outside temperature condition as far as the welder is not constrained in its manual skill Avoid humidity if necessary use a welding...

Страница 9: ...single parts 1 6 Tools and accessories Following tools and accessories are volume of initial delivery 1 Torx screw driver TX 10 1 Key for switch cabinet Attention Hand over the key to authorized perso...

Страница 10: ...This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of...

Страница 11: ...quired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perma...

Страница 12: ...ding nearby may occur Also material damages are possible The machine may only be used according to the purpose oriented usage in safety technical impeccable status Disturbances which may affect the sa...

Страница 13: ...e work If necessary wear a hair net Do not touch the surfaces 2 9 5 Risk of injury by noise Noise exceeding 80 dB A may occur during planing it is obligatory to wear ear protection 2 9 6 Danger of com...

Страница 14: ...lled manner 2 10 Structural modifications on the machine No modifications extensions or reconstructions may be made on the machine without permission of the manufacturer Machine parts which are not in...

Страница 15: ...nd the pipes are pressed against the heating element under defined adjusting pressure This process is called adjusting After the prescribed bead height being reached pressure is reduced the heating ti...

Страница 16: ...ipes the surfaces open and shut hydraulically 13 Control elements on the left to open and shut the left clamping rings to clamp and release the left clamping cylinders to lift and lower the left pipe...

Страница 17: ...lement to the rear into initial position to swing the heating element into the machine into heating position 23 Pressure gauge To indicate the current hydraulic pressure digitally 24 Joystick slide to...

Страница 18: ...t lower left pipe Open shut fix outer clamping ring 1 Clamp release fix outer clamping ring 1 Open shut fix inner clamping ring 2 Clamp release fix inner clamping ring 2 Adjust clamping pressure Lift...

Страница 19: ...to authorized personnel only F2 Circuit breaker K8A control fuse F10 Motor protective 9 12A hydraulic pump F20 Circuit breaker 3 x B40A heating element F40 Motor protective 9 12A planer Q10 Soft star...

Страница 20: ...has access Protect the machine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI security protective switch Check the oi...

Страница 21: ...dedly For this purpose let e g the planer discs rotate for max 1 2 revolutions only with right hand rotary field the blades will cut The left hand rotary field damages the hydraulic pump 5 3 How to se...

Страница 22: ...just the heating element to the required welding temperature reference value for PE 200 220 C 392 428 F using the temperature regulator at the switch cabinet chapter 5 3 Activate the pump at the opera...

Страница 23: ...heck mismatch and gap at the abutting pipe ends According to DVS 2207 mismatch at the pipe outside must not exceed 0 1 x pipe wall thickness the allowed gap must not exceed 1 5 mm for pipes with OD up...

Страница 24: ...e joystick for slides pushed to for 10 more seconds in order that the hydraulic accumulator may fill up Readjust pressure during cooling if necessary once again cooling pressure aligning pressure Rele...

Страница 25: ...insteinstr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 30 07 12 Working Instructions WIDOS 10000 mobile Page...

Страница 26: ...Kunststoffschwei techni k Welding log and tables Chapter 6 30 07 12 Working Instructions WIDOS 10000 mobile Page 26 of 52...

Страница 27: ...m mm time pressure min s s 500 12 3 41 8 2 0 123 8 8 8 16 500 15 3 33 10 2 0 153 9 9 10 20 500 19 1 26 12 2 5 191 10 11 12 24 500 23 9 21 0 15 2 5 239 11 13 15 30 500 28 4 17 6 17 3 0 284 13 15 17 35...

Страница 28: ...dditional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 630 15 4 41 12 2 0 154 9 9 12 20 630 19 3 33 15 2 5 193 10 11 15 24 630...

Страница 29: ...the moving force of the support must be added welding area P N mm 900 22 0 41 25 2 5 220 11 12 25 27 900 27 6 33 31 3 0 276 13 15 31 34 900 34 4 26 38 3 0 344 15 18 38 42 900 42 9 21 47 3 5 429 18 22...

Страница 30: ...47 630 15 4 41 8 1 0 286 8 14 8 25 630 19 3 33 10 1 5 333 9 17 10 30 630 24 1 26 13 1 5 381 10 21 13 37 630 35 7 17 6 18 2 0 475 14 31 18 53 710 17 4 41 11 1 0 311 9 16 11 28 710 21 8 33 13 1 5 358 10...

Страница 31: ...ed The standard value for heating element temperature is 210 C 10 C welding area in welding area The smaller the pipe wall the higher the temperature P N mm bead up heat up 1000 24 5 41 21 1 5 385 11...

Страница 32: ...1 year For machines with a especially high usage percentage the testing cycle should be shortened The work should be performed at the WIDOS GmbH company or by an authorized partner The operators are...

Страница 33: ...re unscrewed from the basic machine Eliminate the cause of the air entrance Open the machine completely joystick for slide on First unscrew the both venting screws Z1 and Z2 for closing Connect the tr...

Страница 34: ...king you must refill hydraulic oil of the quality HLPD 32 detach the black cap for this purpose The oil level must not be above the upper marking since otherwise there is the danger of overflowing in...

Страница 35: ...aner and heating element into position in a way that both tools fit between the clamping rings Swing heating element and planer one after the other into the machine for the transport Hinge the machine...

Страница 36: ...instr 5 Phone 49 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 7152 9939 40 website www widos de email info widos de 30 07 12 Working instructions WIDOS 10000 mobile Page 33 of...

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Страница 55: ...0 mobile to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 part 1 and 2 Safety of machines basic termino...

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