widos 10000 mobile, Руководство по эксплуатации

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Ku nst sto ffschweißtec hni k
Starting and operating
Chapter 5
30.07.12 Working Instructions WIDOS 10000 mobile Page 23 of 52
•
Drive the slide apart again; push the joystick for the slide to: .
• If the planer is not on position between the clamped pipes, drive it to this position pushing the
joystick for heating element to <  > or < >.
• Swing the planer into the machine; push the joystick for planer to: < >.
• Activate the planer, push the joystick for planer to: < > and drive the slides together at the
same time; push the joystick for slides to: .
•
Cut the pipes plane and parallel at a pressure of max. 20 bars.
In case of larger accumulation of cutting chips, abort planing; release both
joysticks and remove the chips.
Necessarily make sure that no chips are drawn in-between the planer
discs!
•
Plane the pipes until a revolving chip (2-3-times) has formed on both sides.
• Drive the pipes apart, push the joystick for slides to: < > until the cutting chip breaks off
and release the joystick for planer only then.
•
Swing the planer out of the machine, push the joystick for planer to: < >. Remove the
cutting chips and do not touch the processed surfaces.
• Drive the pipe ends together; push the joystick for slides to: < >.
•
Check mismatch and gap at the abutting pipe ends. According to DVS 2207, mismatch at the
pipe outside must not exceed 0,1 x pipe wall thickness; the allowed gap must not exceed 1,5
mm for pipes with OD up to 1000 mm and 2 mm for pipes with OD >1000 mm.
You may compensate the mismatch by increase/decrease the clamping of each clamping
cylinder by pushing levers
to: < > or < >.
•
Learn the aligning pressure for the pipe dimension to be welded from the table and add the
motion pressure.
•
Adjust the calculated pressure value at the pressure relief valve < > and check the
pressure by pushing the joystick for slides to: < > / < >.
• Drive the slide apart again; push the joystick for slides to: < >.
•
Learn heating time, max. change-over time, cooling time and bead height for the pipe
dimensions to be welded from the table.
•
Drive the heating element to the position in the center of the pipe ends by pushing the joystick
for heating element to < > / < >.
• Swing the clean heating element and brought up to nominal temperature between the pipes;
push the joystick for heating element to < >.
•
Drive the pipes at the adjusted aligning pressure towards the heating element; push the
joystick for slides to: < >.
• Having reached the prescribed revolving bead height, reduce pressure by pushing the
joystick for slides to: < >.
• The heating time begins. Press the stop watch and compare the current time with the nominal
time taken from the table.