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Weldmatic Fabricator

Model No CP135-2, Iss A 02/12   

13

Quality

 

 

Reliability

 

 

Performance

There is wirefeed but no output 
voltage when gun switch is closed:

1  Power source may have overheated. 

•  The Weldmatic Fabricator welding 

power source incorporates an in-
built over-temperature thermostat 
which will trip if the welding load 
exceeds the operating duty cycle. The 
thermostat will reset automatically - 
do not switch the equipment off as 
the cooling fan will assist the resetting 
of the thermostat

•  If problem persists after the cool 

down period, call your WIA service 
agent.

2  There may be broken wires in the control 

cables between the power source and 
the wirefeeder.

Power source has low weld output

1  Check all electrical connections in 

the welding current circuit, including 
weld cable, work clamp and gun/cable 
assembly.

2  Have primary supply circuit checked by a 

qualified electrician.

Circuit breaker trips when weld is 
started, or during weld

1  Check the rating of the mains supply 

circuit breaker. The Weldmatic Fabricator 
should be supplied from a 25 Amp or 
larger circuit breaker.

9 External Trouble Shooting

If the following checks do not 
identify the fault condition, the 
equipment should be returned 
to a WIA Service agent. Phone 
1300 300 884 for details of your 
nearest service agent.

Power source has no output and no 
wirefeed when gun switch is closed :

Digital meters are off

1  Check equipment is connected to a 

functional mains power outlet. Test outlet 
using a known working appliance

2  Check the equipment is switched on, ie 

the ON/OFF switch is in the ON position.

Digital meters are on

1  The gun switch circuit is incomplete.

•  Check the gun switch for continuity 

with  an ohm meter when the switch is 
pressed.  Replace if faulty

•  Check the 2 pin receptacles in MIG 

gun adaptor are making contact with 
the mating pins from the gun end

2  Check the circuit breaker at the power 

source (press to reset).

3  Check the interconnecting lead is 

securely plugged in at the welder and 
the wirefeeder and that the lead is not 
damaged.

Содержание Weldmatic Fabricator P135-2

Страница 1: ...CP135 40 Rev C Weldmatic Fabricator suits W64 0 wirefeeder Operators Manual Weldmatic Fabricator MIG welder Model No CP135 2 Iss A 02 12...

Страница 2: ...uality Reliability Performance Quality Reliability Performance Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...Safe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Troubl...

Страница 4: ...ilter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first The...

Страница 5: ...ted unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if neces...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher...

Страница 8: ...ycle based on 10min cycle time 400 Amp 34 V 45 duty 270 Amp 27 5 V 100 duty Welding Current 50 400 Amps Open Circuit Voltage 16 5 46 V Shipping weight 200 kg Includes wirefeeder and leads Mains Circui...

Страница 9: ...put Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 Power Source Controls 9 8 10 2 1 3 7 Wirefeeder Control Socket Connector for cont...

Страница 10: ...e available from the Weldmatic Fabricator A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable...

Страница 11: ...r supplied with the gas regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable intercon...

Страница 12: ...he consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide 10...

Страница 13: ...long with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the...

Страница 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Страница 15: ...r during weld 1 Check the rating of the mains supply circuit breaker The Weldmatic Fabricator should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following ch...

Страница 16: ...ables refer page 8 2 Shielding gas is correct for the consumable wire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto...

Страница 17: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Страница 18: ...al Quality Reliability Performance 11 Assembly and Parts List Weldmatic Fabricator Power Source Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 16 18 17 20 21 26 23 25...

Страница 19: ...0 E0031 On Off Switch 1 11 PAN102 Side Panel right 1 12 CX58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 AM272 11N Digital Meter Assembly 1 17 L0...

Страница 20: ...cluded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to...

Страница 21: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 19 Notes...

Страница 22: ...20 Operators Manual Quality Reliability Performance Notes...

Страница 23: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 21 Notes...

Страница 24: ......

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