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Operators Manual

Quality

 

 

Reliability

 

 

Performance

A person acting as Fire Watcher must be 
standing by with suitable fire extinguishing 
equipment during and for some time after 
welding or cutting if;

•  Combustibles (including building 

construction) are within 10 metres.

•  Combustibles are further than 10 metres 

but can be ignited by sparks.

•  Openings (concealed or visible) in floors 

or walls within 10 metres may expose 
combustibles to sparks.

•  Combustibles adjacent to walls, ceilings, 

roofs, or metal partitions can be ignited 
by radiant or conducted heat.

After work is done, check that area is free of 
sparks, glowing embers, and flames.

A tank or drum which has contained 
combustibles can produce flammable 
vapours when heated. Such a container must 
never be welded on or cut, unless it has first 
been cleaned as described in AS.1674-2. 
This includes a thorough steam or caustic 
cleaning (or a solvent or water washing, 
depending on the combustible’s solubility), 
followed by purging and inerting with nitrogen 
or carbon dioxide, and using protective 
equipment as recommended in AS.1674-2. 

Water-filling just below working level may 

substitute for inerting.

Hollow castings or containers must be 
vented before welding or cutting. They can 
explode. Never weld or cut where the air 
may contain flammable dust, gas, or liquid 
vapours.

Shock Prevention

Exposed conductors or other bare metal 
in the welding circuit, or ungrounded 
electrically alive equipment can fatally shock 
a person whose body becomes a conductor. 
Ensure that the equipment is correctly 
connected and earthed. If unsure have the 
equipment installed by a qualified electrician. 
On mobile or portable equipment, regularly 
inspect condition of trailing power leads and 
connecting plugs. Repair or replace damaged 
leads.

Fully insulated electrode holders should be 
used. Do not use holders with protruding 
screws. Fully insulated lock-type connectors 

should be used to join welding cable lengths.

Terminals and other exposed parts of 
electrical units should have insulated knobs 
or covers secured before operation.

If the supply cable is damaged 
it must be replaced by the 
manufacturer, their service agent 
or a similarly qualified person.

Содержание Weldmatic Fabricator P135-2

Страница 1: ...CP135 40 Rev C Weldmatic Fabricator suits W64 0 wirefeeder Operators Manual Weldmatic Fabricator MIG welder Model No CP135 2 Iss A 02 12...

Страница 2: ...uality Reliability Performance Quality Reliability Performance Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...Safe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Troubl...

Страница 4: ...ilter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first The...

Страница 5: ...ted unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if neces...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher...

Страница 8: ...ycle based on 10min cycle time 400 Amp 34 V 45 duty 270 Amp 27 5 V 100 duty Welding Current 50 400 Amps Open Circuit Voltage 16 5 46 V Shipping weight 200 kg Includes wirefeeder and leads Mains Circui...

Страница 9: ...put Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 Power Source Controls 9 8 10 2 1 3 7 Wirefeeder Control Socket Connector for cont...

Страница 10: ...e available from the Weldmatic Fabricator A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable...

Страница 11: ...r supplied with the gas regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable intercon...

Страница 12: ...he consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide 10...

Страница 13: ...long with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the...

Страница 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Страница 15: ...r during weld 1 Check the rating of the mains supply circuit breaker The Weldmatic Fabricator should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following ch...

Страница 16: ...ables refer page 8 2 Shielding gas is correct for the consumable wire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto...

Страница 17: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Страница 18: ...al Quality Reliability Performance 11 Assembly and Parts List Weldmatic Fabricator Power Source Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 16 18 17 20 21 26 23 25...

Страница 19: ...0 E0031 On Off Switch 1 11 PAN102 Side Panel right 1 12 CX58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 AM272 11N Digital Meter Assembly 1 17 L0...

Страница 20: ...cluded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to...

Страница 21: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 19 Notes...

Страница 22: ...20 Operators Manual Quality Reliability Performance Notes...

Страница 23: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 21 Notes...

Страница 24: ......

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