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Weldmatic Fabricator

Model No CP135-2, Iss A 02/12   

3

Quality

 

 

Reliability

 

 

Performance

Burn Protection

The welding arc is intense and visibly bright. 
Its radiation can damage eyes, penetrate 
light-weight clothing, reflect from light-
coloured surfaces, and burn the skin and 
eyes. Burns resulting from gas-shielded arcs 
resemble acute sunburn, but can be more 
severe and painful.

Wear protective clothing - leather or heat 
resistant gloves, hat, and safety-toe boots. 
Button shirt collar and pocket flaps, and 
wear cuffless trousers to avoid entry of sparks 
and slag.

Avoid oily or greasy clothing. A spark may 
ignite them. Hot metal such as electrode 
stubs and work pieces should never be 
handled without gloves.

Ear plugs should be worn when welding in 
overhead positions or in a confined space. 
A hard hat should be worn when others are 
working overhead.

Flammable hair preparations should not be 
used by persons intending to weld or cut.

Toxic Fumes

Adequate ventilation with air is essential. 
Severe discomfort, illness or death can 
result from fumes, vapours, heat, or oxygen 
depletion that welding or cutting may 
produce. 

NEVER

 ventilate with oxygen.

Lead, cadmium, zinc, mercury, and beryllium 
bearing and similar materials when welded 
or cut may produce harmful concentrations 
of toxic fumes. Adequate local exhaust 
ventilation must be used, or each person in 
the area as well as the operator must wear 
an air-supplied respirator. For beryllium, both 
must be used.

Metals coated with or containing materials 
that emit fumes should not be heated unless 

coating is removed from the work surface, 
the area is well ventilated, or the operator 
wears an air-supplied respirator.

Work in a confined space only while it is 
being ventilated and, if necessary, while 
wearing air-supplied respirator.

Vapours from chlorinated solvents can be 
decomposed by the heat of the arc (or 
flame) to form phosgene, a highly toxic 
gas, and lung and eye irritating products. 
The ultra-violet (radiant) energy of the arc 
can also decompose trichlorethylene and 
perchlorethylene vapours to form phosgene. 
Do not weld or cut where solvent vapours 
can be drawn into the welding or cutting 
atmosphere or where the radiant energy 
can penetrate to atmospheres containing 
even minute amounts of trichlorethylene or 
percholorethylene.

Fire and Explosion Prevention

Be aware that flying sparks or falling slag can 
pass through cracks, along pipes, through 
windows or doors, and through wall or floor 
openings, out of sight of the operator. Sparks 
and slag can travel up to 10 metres from the arc.

Keep equipment clean and operable, free of 
oil, grease, and (in electrical parts) of metallic 
particles that can cause short circuits.

If combustibles are present in the work 
area, do NOT weld or cut. Move the work if 
practicable, to an area free of combustibles. 
Avoid paint spray rooms, dip tanks, storage 
areas, ventilators. If the work can not be 
moved, move combustibles at least 10 
metres away out of reach of sparks and heat; 
or protect against ignition with suitable and 
snug-fitting fire-resistant covers or shields.

Walls touching combustibles on opposite 
sides should not be welded on or cut. Walls, 
ceilings, and floor near work should be 
protected by heat-resistant covers or shields.

Содержание Weldmatic Fabricator P135-2

Страница 1: ...CP135 40 Rev C Weldmatic Fabricator suits W64 0 wirefeeder Operators Manual Weldmatic Fabricator MIG welder Model No CP135 2 Iss A 02 12...

Страница 2: ...uality Reliability Performance Quality Reliability Performance Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Страница 3: ...Safe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Troubl...

Страница 4: ...ilter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first The...

Страница 5: ...ted unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if neces...

Страница 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Страница 7: ...consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher...

Страница 8: ...ycle based on 10min cycle time 400 Amp 34 V 45 duty 270 Amp 27 5 V 100 duty Welding Current 50 400 Amps Open Circuit Voltage 16 5 46 V Shipping weight 200 kg Includes wirefeeder and leads Mains Circui...

Страница 9: ...put Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 Power Source Controls 9 8 10 2 1 3 7 Wirefeeder Control Socket Connector for cont...

Страница 10: ...e available from the Weldmatic Fabricator A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable...

Страница 11: ...r supplied with the gas regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable intercon...

Страница 12: ...he consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide 10...

Страница 13: ...long with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the...

Страница 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Страница 15: ...r during weld 1 Check the rating of the mains supply circuit breaker The Weldmatic Fabricator should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following ch...

Страница 16: ...ables refer page 8 2 Shielding gas is correct for the consumable wire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto...

Страница 17: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Страница 18: ...al Quality Reliability Performance 11 Assembly and Parts List Weldmatic Fabricator Power Source Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 16 18 17 20 21 26 23 25...

Страница 19: ...0 E0031 On Off Switch 1 11 PAN102 Side Panel right 1 12 CX58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 AM272 11N Digital Meter Assembly 1 17 L0...

Страница 20: ...cluded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to...

Страница 21: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 19 Notes...

Страница 22: ...20 Operators Manual Quality Reliability Performance Notes...

Страница 23: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 21 Notes...

Страница 24: ......

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