WELDPRO MIG155GD Скачать руководство пользователя страница 34

WELDING TORCH

Component

To check

Remarks

Air vent

Check  if  the  torch  is  properly  connected  and  if  there  are 
any deformations.

Check if it produces splatter.

The  welding  torch  might  burn  out 
(use spatter resistant materials) 

Electric outlet

Check if the torch is properly connected.

The  screw  thread  of  the  welding 
torch may be damaged. 

Check if the head is damaged and if the orifice of the outlet 
is blocked.

May  cause  unstable  arc  or  block 
arc starting.

There may be an air leak

Daily checking

Check the size of the tube extension piece.

The  tube  must  be  at  least  .230’’.  If 
the extension piece is too small, the 
arc is unstable.

Check  if  the  diameter  of  the  wire  matches  the  inner 
diameter of the tube.

May  cause  unstable  arc.  Use  an 
adequate tube.

Check the reel and the extension piece.

May result in poor wire supply and 
unstable arc. Change the tube.

May result in poor wire supply and 
unstable  arc  (clean  the  tube  with 
kerosene or change it)

Check for blockage caused by dirt or wire residue.

Wire supply tube

1. The tube was damaged by

the 

heat. Change it.

2. Change the O-ring.

Check if the wire supply tube is damaged or the O-ring is 
worn down.

CABLES

Component

To check

Remarks

Cable of the welding 
torch

1. May cause poor wire supply.
2. If the cable is bended too

much, 

the arc will be unstable

Output cable

The insulation is worn down.
The  cable  connector  is  naked  (damaged  insulation)  or 
loose (primary point between the power supply and the  
cable)

For  your  safety  and  to  ensure  a 
s t a b l e   w e l d i n g ,   s e l e c t   t h e 
appropriate  method  to  carry  out 
the  inspection,  according  to  the 
workplace. 
•  Standard daily inspection.
•  Thorough and deep inspection

in 

set intervals.

Check if the power supply connector and the protective 
equipment are connected properly.
Check if the safety equipment is connected properly.
Check  if  the  connector  of  the  input  cable  is  connected 
properly.
Ensure  that  the  input  cable  is  not  worn  down  and  that 
the conductor is not exposed.

Input cable

Grounding cable

Check  if  the  ground  cable  connecting  to  the  power 
supply  is  not  broken  and  ensure  that  it’s  connected 
properly.
Check if the ground cable connecting to the workpiece is 
not broken and ensure that it’s connected properly.

Carry out daily inspection to extend 
the  lifetime  of  the  machine  and  to 
guarantee security.

Check if the cable of the welding torch is bent too much.
Check if the mobile connector is well connected.

33

Daily checking

Содержание MIG155GD

Страница 1: ...MIG155GD Operator s Manual LINLONG LIMITED www weldpro com...

Страница 2: ...1 Technical support 651 329 2686 www weldpro com Tel 651 342 1459...

Страница 3: ...STOP 2...

Страница 4: ...word following this sign means that there is some potential danger which may cause bodily injury or property damage if the instructions are not followed The word following this sign means that there i...

Страница 5: ...PRODUCT DESCRIPTION 3 TWO YEAR WARRANTY 4 TECHNICAL PARAMETERS 5 GENERAL WELDING FACTS 6 ELECTRICAL VOLTAGE 7 INSTALLATION 8 OPERATION 9 Daily checking 10 TROUBLESHOOTING 5 16 17 18 19 20 21 22 30 31...

Страница 6: ...Weldpro Safety 5 Weldpro Safety...

Страница 7: ...ate maintain and repair this equipment A quali ed person is de ned as one who by possession of a recognized degree certi cate or professional standing or who by extensive knowledge training and experi...

Страница 8: ...Owner s Manuals industry standards and national state and local codes 2 Arc Welding Hazards Electric shock from welding electrode or wiring can kill Wear dry hole free insulating gloves and body prote...

Страница 9: ...out of the fumes Do not breathe the fumes Use enough ventilation exhaust at the arc or both to keep fumes and gases from your breathing zone and the general area The recommended way to determine adequ...

Страница 10: ...explosion Use welding helmet with correct shade of lter see Section to choose the correct shade Wear welders cap and safety glasses with side shields Use ear protection when welding out of position o...

Страница 11: ...use res Have a re extinguisher nearby and have a trained re watch ready to use it After completion of work inspect area to ensure it is free of sparks glowing embers and ames Do not cut on containers...

Страница 12: ...ry free of oil and grease and protected from hot metal and sparks Be sure input ground wire is properly connected to a ground terminal in disconnect box or receptacle Properly install ground and opera...

Страница 13: ...ar protection when cutting out of position or in con ned spaces Button shirt collat Wear body protection made from durable ame resistant material leather heavy cotton wool Body protection includes oil...

Страница 14: ...and cutting hazards are ampli ed in con ned spaces See ANSI Z49 1 listed in Principal Safety Standards Section 9 Cylinders can explode if damaged Con ned spaces are areas which lack room for full mov...

Страница 15: ...nt of adequate capacity to lift and support unit If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit Do not place unit where it can easily tip over or...

Страница 16: ...will cause radio interference indoor operators shall take fully preventative measures For more information go to www P65Warnings ca gov WARNING Cancer and Reproductive Harm www P65Warnings ca gov For...

Страница 17: ...ng PAC Less than 20 20 40 40 60 60 80 80 300 300 400 400 800 4 5 6 8 8 9 10 4 5 6 8 9 12 14 Torch brazing TB 3 or 4 Torch soldering TS 2 Carbon arc welding CAW 14 Plate thickness Mm in Oxyfuel gas wel...

Страница 18: ...hort circuit transfer and mixed transfer modes this way it shows better performance than other machines Compared with welding machines using silicone controlled recti er and hot tapping our products h...

Страница 19: ...unction by the customer was user error Weldpro may request a shipping fee refund prior to the return of the item to the customer Prior to returning any item thought to be malfunctioning or damaged due...

Страница 20: ...ss Insulation class Cooling method Weight lb Dimensions in 22 4x11 6x20 7 35 7 Fan cooled F Ip21 22ga 8ga MIG 023 030 Flux cored 0 30 0 40 1 6 6 39 4 80 0 73 MIG 15 5 20 MMA 21 2 24 4 MIG 15 5 22 MMA...

Страница 21: ...ng gas Typically for MIG welding that shielding gas is a mix of Carbon Dioxide CO2 and Argon gas usually in the percentage of 25 CO2 and 75 Argon It is the cleanest smoke free of the three weld types...

Страница 22: ...from your welding torch end electrode as it travels in its circuit When welding using either the MIG style or MMA style of welding we want our polarity to be electrode positive With current always tr...

Страница 23: ...sed for both MIG which is solid wire with shielding gas and ux cored arc welding Please see below the MIG welding installation diagram In ux cored arc welding mode the gas cylinder does not need to be...

Страница 24: ...E WELDING Follow the above procedure except shielding gas is not required nor does it have to be connected to your welder Remember to change the polarity on your welding lead so that the ground clamp...

Страница 25: ...y thread it back on being sure not to over tighten it While you have the contact tip off it s a good idea to look at the size marked on the contact tip There are times when it will be marked with Impe...

Страница 26: ...e it seated completely you can turn the silver thumb screw to gently snug against your torch cable Note failure to back this torch cable thumb screw out before you install your torch cable into the ma...

Страница 27: ...n of the drive assembly to match the size of the wire you will be using and reinstall Do not over tighten the wire tensioner on the drive mechanism Figure 3 example of knurled drive roller Figure 4 ex...

Страница 28: ...an always gently tighten your tensioner You are now ready to automatically feed your new reel of welding wire through your torch cable 7 The W Weldpro MIG machines have a special function that auto se...

Страница 29: ...and socket tting that does not require Te on tape and should not be used However the small double female brass ttings just above the connection being made does not have a ball and socket tting on its...

Страница 30: ...sory and can be purchased separately from WELDPRO 1 Switch the selector switch to the Spool Gun position 2 Open the side door of the welder and loosen the Torch Tensioner located on the side of the dr...

Страница 31: ...to the welding wire If this is too tight it will deform the wire and cause feeding issues if it is too loose the drive roller will slip on the wire 8 Remove the nozzle and contact tip 1 Replace the wi...

Страница 32: ...ct may be different Front panel 1 Voltage adjustment knob 2 Power indicator light 3 Fault indicator 4 Current adjustment knob 5 MIG welding torch 6 Positive outlet 7 Polarity Reversing Switch 8 Negati...

Страница 33: ...O2 0 6 024 0 8 030 0 9 035 0 6 024 0 8 030 0 9 035 0 8 030 0 9 035 15 0 40 15 6 40 15 7 50 16 0 50 16 5 50 16 5 50 16 5 65 16 5 65 17 0 65 17 3 65 17 0 65 17 5 65 15 5 65 18 5 90 17 5 80 18 0 85 19 2...

Страница 34: ...s damaged or the O ring is worn down CABLES Component To check Remarks Cable of the welding torch 1 May cause poor wire supply 2 If the cable is bended too much the arc will be unstable Output cable T...

Страница 35: ...1 The silicone bridge is broken or the silicon bridge connector is not connected properly 2 The power supply panel is burnt out 3 Check the connections of the cable connecting the power switch with th...

Страница 36: ...LINLONG LIMITED www weldpro com...

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