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OPERATING SEQUENCES

1.

Turn On-Off Switch "ON"

*

16 volt relay is energized and powers solid state control system. 

2.

Temperature Control Knob

*

Temperature knob is turned up and control box calls for heat.

*

Relay (RY-1) closes and powers 24 volt transformer.

*

Ignition control box is powered. 

3.

Ignitor Sparks

*

Gas valve is energized

*

Ignitor sparks and ignition occurs.

4.

Temperature Reached

*

Solid state controls senses temperature reached.

*

Relay (RY-1) opens and 24 volt transformer loses power.

*

Ignition control box is turned off.

*

Gas valve closes.

5.

Maintaining Temperature

*

Solid state controls senses temperature drop.

*

Relay (RY-1) closes and powers 24 volt transformer.

*

Ignitor control box is powered.

*

Steps three and four are repeated.

SOLID STATE CONTROL SEQUENCE

Our solid state controls consist of the following components.

On-Off Toggle Switch

*

Provides or interrupts electrical power to the control system.

Control Box

*

Analyzes inputs from water level probe, tilt switch, potentiometer, thermistor.

*

Energizes control relay (RY-1)

Water Level Probe

*

Senses water in jacket.

Tilt Switch

*

When kettle is in upright position tilt switch is closed to complete circuit between
pin #8, the relay (RY-1) and green indicator light.

Potentiometer

*

Rotate to change resistance from 0 to 50,000 ohms. This resistance is 
compared to the resistance on the thermistor using a voltage comparator circuit 
inside the control box.

*

If the resistance is lower than the thermistor resistance then the control box will 
provide 16v dc to pin #8. The green indicator light illuminates and the control 
relay (RY-1) is energized closed to provide power to the heating system.

Thermistor

*

The thermistor resistance decreases as temperature increases. When the, 
thermistor resistance equals the potentiometer then 16v dc is removed from pin 
#8. The control relay (RY-1) returns to the normally open position. 

Green LED Light

Indicates that the control box is calling for heat. pin #8 powered.

Red LED Light

Indicates that the water level probe is not immersed in water. Not enough water 
in the jacket or kettle tilted.

Relay (RY-1)

When energized allows the heating circuit to function. Electric elements or gas 
burner system.

NOTES:

*

A ground loop circuit must be established between kettle body, water in jacket, water level probe and 
control box. If this loop is present, it indicates that there is sufficient water in the kettle for safe operation.

*

If there is not sufficient water in the jacket then the loop is broken and the control box will prevent 16v DC 

from being supplied to pin #8. The control relay (RY-1 ) will remain (or return) to the normally open 

position and the unit cannot heat. The red LED light will be illuminated.

16

Содержание Cleveland Range KGT-12-T

Страница 1: ...INSTALLATION OPERATION AND SERVICE MANUAL GAS TABLE TOP KETTLE MODEL KGT 6 T KGT 12 T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 Toll Free 1 800 338 2204 SE95010 Rev 3...

Страница 2: ...EVELAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installatio...

Страница 3: ...Service Parts Warranty 6 Faucet Assembly 6 Main Components 7 Console 8 Component Mounting Bracket Assembly 9 Piping Assembly 10 Maintenance Inspection Maintenance Check List 11 Calibrating Procedure 1...

Страница 4: ...per make up air flow Do not obstruct the flow of combustion and ventilation air Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation...

Страница 5: ...otection Associations NFPA96 regulations These standards have also been adopted by the National Building Code in Canada WATER The sealed jacket of the gas fired kettle is precharged with the correct a...

Страница 6: ...er and will not operate in this condition see Reservoir Fill Procedures on page 13 of this manual 5 Vacuum Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches...

Страница 7: ...his light indicates that the burner has been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted position However the kettle...

Страница 8: ...Rinse kettle interior thoroughly then drain the rinse water 7 Using mild soapy water and a damp sponge wash the exterior of the kettle rinse and dry 8 Leave the cover off when the kettle is not in use...

Страница 9: ...n factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY NO NO 1 KE50825 2 3 4 Spout 1 2 FA95022 Retaining Ring 1 3 FA05002 19 O Ring 1 4 KE51736 Long Faucet N...

Страница 10: ...0 2 Handle 6 gallon 1 KE54670 3 Handle 12 gallon 1 12 FA05002 29 O Ring for Handle 1 13 KE95457 Label 1 14 FA11258 Hex Capa Screw 14 20x3 4 lg 4 15 SA95116 Marine Lock Replacement Kit 1 16 KE50997 Blo...

Страница 11: ...g 2 8 KE50568 1 L E D Green 1 9 KE53469 2 Ignition Control Box 1 10 KE54308 High Voltage Lead Assembly 1 11 KE54309 Low Voltage Lead Assembly 1 12 WH KGT Wiring Harness 1 13 F01518 1 Gas Shut Off Valv...

Страница 12: ...927 Component Plate Weldment 1 2 KE50753 7 Relay 1 4 KE53838 20 Transformer 120 24 1 KE53838 18 Transformer 220 24 1 5 KE53838 19 Transformer 120 16 1 KE53838 21 Transformer 220 16 1 6 KE00458 Solid S...

Страница 13: ...t Elbow 3 4 NPT 1 8 KE01929 Feed Pipe Assembly 1 9 KE01500 2 Gas Burner Assembly 12 gallon kettle 1 KE01500 3 Gas Burner Assembly 6 gallon kettle 1 10 KE53406 11 Gas Orifice Natural Gas 12 gallon kett...

Страница 14: ...LT HANDLE Check handle for tightness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check tha...

Страница 15: ...s pressure relief valve We recommend this test be performed twice a year NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam...

Страница 16: ...irections and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification DISTILLED WATER REQUIREMENTS Kettle When Red Low Water Light Capacity comes on add Dist...

Страница 17: ...cycles ON stop venting and wait for kettle to cycle OFF before continuing 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMP...

Страница 18: ...gallon 1 5 5 70 12 gallon 2 19 8 3 WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT 15 KETTLE JACKET FILLING DRAINING PROCEDURES DANGER EXTREMELY HOT SURFACES WOR...

Страница 19: ...resistance from 0 to 50 000 ohms This resistance is compared to the resistance on the thermistor using a voltage comparator circuit inside the control box If the resistance is lower than the thermisto...

Страница 20: ...FICE FITTING and remove MAIN ORIFICE Install new orifice from kit 7 Replace BURNER Check ORIFICE BURNER alignment insuring ORIFICE points straight into the center of the BURNER 8 Reconnect to gas supp...

Страница 21: ...18 WIRING DIAGRAM...

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