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14

KETTLE VENTING
INSTRUCTIONS

The following venting procedure
should be followed when the
Vacuum/Pressure Gauge needle is in
the "VENT AIR" zone:

NOTE

: Check for and eliminate

leaks prior to venting (See
Repairing Leaks in Steam Jacketed
Kettle Fittings - page 14).

1.

Turn kettle ON and set

Temperature Control Knob
to 

10

(Max.), heat the

empty kettle until unit
cycles off.

3.

Turn kettle OFF. Add cold
water to kettle until its
surface temperature is
below 100°F. The pressure
gauge needle should be
in the green zone,
indicating a vacuum in the
kettle’s jacket.

1

2

3

4

5

6

7

8

9

10

2.

Stand to the side of the
pressure relief valve
discharge tube and pull
ring six to ten times,
holding valve open for
two seconds each time.

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

EN

T

A

IR

NOTE

: If unit cycles ON, stop venting and wait

for kettle to cycle OFF before continuing.

50

0

100

150

200

250

300

350

400

40

50

60

0

10

20

30

psi

kPa

V

EN

T

A

IR

DANGER:

PRESSURE RELIEF

VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER:

WORKING ON MACHINES

WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.

REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS

If unit will not hold a vacuum the most likely cause is a leak at one of the fittings.

Often, the easiest way to eliminate a leak is reseal the suspect areas.

1.

Water Level Probe

Remove, clean threads, apply teflon thread sealant and reinstall.

2.

Pressure Relief Valve

A

/  Inspect for signs of leaks. Replace if required.

B

/  Remove, clean threads, apply teflon thread sealant and reinstall.

3.

Pressure Gauge

A

/  Inspect face of gauge. If it contains moisture on the inside of face

replace.

B

/  Inspect compression nut and inspect for tightness. If it looks cracked

or damaged replace.

Содержание Cleveland Range KGT-12-T

Страница 1: ...INSTALLATION OPERATION AND SERVICE MANUAL GAS TABLE TOP KETTLE MODEL KGT 6 T KGT 12 T CLEVELAND RANGE INC 1333 East 179th St Cleveland Ohio U S A 44110 Toll Free 1 800 338 2204 SE95010 Rev 3...

Страница 2: ...EVELAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installatio...

Страница 3: ...Service Parts Warranty 6 Faucet Assembly 6 Main Components 7 Console 8 Component Mounting Bracket Assembly 9 Piping Assembly 10 Maintenance Inspection Maintenance Check List 11 Calibrating Procedure 1...

Страница 4: ...per make up air flow Do not obstruct the flow of combustion and ventilation air Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation...

Страница 5: ...otection Associations NFPA96 regulations These standards have also been adopted by the National Building Code in Canada WATER The sealed jacket of the gas fired kettle is precharged with the correct a...

Страница 6: ...er and will not operate in this condition see Reservoir Fill Procedures on page 13 of this manual 5 Vacuum Pressure Gauge Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches...

Страница 7: ...his light indicates that the burner has been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted position However the kettle...

Страница 8: ...Rinse kettle interior thoroughly then drain the rinse water 7 Using mild soapy water and a damp sponge wash the exterior of the kettle rinse and dry 8 Leave the cover off when the kettle is not in use...

Страница 9: ...n factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY NO NO 1 KE50825 2 3 4 Spout 1 2 FA95022 Retaining Ring 1 3 FA05002 19 O Ring 1 4 KE51736 Long Faucet N...

Страница 10: ...0 2 Handle 6 gallon 1 KE54670 3 Handle 12 gallon 1 12 FA05002 29 O Ring for Handle 1 13 KE95457 Label 1 14 FA11258 Hex Capa Screw 14 20x3 4 lg 4 15 SA95116 Marine Lock Replacement Kit 1 16 KE50997 Blo...

Страница 11: ...g 2 8 KE50568 1 L E D Green 1 9 KE53469 2 Ignition Control Box 1 10 KE54308 High Voltage Lead Assembly 1 11 KE54309 Low Voltage Lead Assembly 1 12 WH KGT Wiring Harness 1 13 F01518 1 Gas Shut Off Valv...

Страница 12: ...927 Component Plate Weldment 1 2 KE50753 7 Relay 1 4 KE53838 20 Transformer 120 24 1 KE53838 18 Transformer 220 24 1 5 KE53838 19 Transformer 120 16 1 KE53838 21 Transformer 220 16 1 6 KE00458 Solid S...

Страница 13: ...t Elbow 3 4 NPT 1 8 KE01929 Feed Pipe Assembly 1 9 KE01500 2 Gas Burner Assembly 12 gallon kettle 1 KE01500 3 Gas Burner Assembly 6 gallon kettle 1 10 KE53406 11 Gas Orifice Natural Gas 12 gallon kett...

Страница 14: ...LT HANDLE Check handle for tightness If loose apply lock tight and reinstall Check handle knob is on end of handle and firmly tightened If loose apply lock tight and reinstall PRESSURE GAUGE Check tha...

Страница 15: ...s pressure relief valve We recommend this test be performed twice a year NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam...

Страница 16: ...irections and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification DISTILLED WATER REQUIREMENTS Kettle When Red Low Water Light Capacity comes on add Dist...

Страница 17: ...cycles ON stop venting and wait for kettle to cycle OFF before continuing 50 0 100 150 200 250 300 350 400 40 50 60 0 10 20 30 psi kPa V E N T A I R DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMP...

Страница 18: ...gallon 1 5 5 70 12 gallon 2 19 8 3 WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT 15 KETTLE JACKET FILLING DRAINING PROCEDURES DANGER EXTREMELY HOT SURFACES WOR...

Страница 19: ...resistance from 0 to 50 000 ohms This resistance is compared to the resistance on the thermistor using a voltage comparator circuit inside the control box If the resistance is lower than the thermisto...

Страница 20: ...FICE FITTING and remove MAIN ORIFICE Install new orifice from kit 7 Replace BURNER Check ORIFICE BURNER alignment insuring ORIFICE points straight into the center of the BURNER 8 Reconnect to gas supp...

Страница 21: ...18 WIRING DIAGRAM...

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