Wayne Kerr AP10030 Скачать руководство пользователя страница 55

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AP 1kW Power Supplies • Issue 2

Page 55

Part No

Description

Iss Qty Man

Man Part No

Reference

VA3914N

DRIVER BAR DISPLAY

23N

LM3914N

IC8 9

VD3161E

BCD-7SEG DECODER/DRIVER 16-DIP

70H

CA3161E

IC1 6

VD3162E

ADC 3-DIGIT BCD O/P 16-DIP

70H

CA3162E

IC2 5

VD4016B

BCMOS 4X ANL SWCH 280R STATIC

23N

CD4016BE

IC4

VD4050B

BCMOS HEX BUFFER 16-DIP STATIC

23N

CD4050BCN

IC3

VD4093BCN

BCMOS 4X 2-I/P NAND 14-DP STAT

23N

CD4093BCN

IC7

VS14L

IC SKT 14WAY

08R

ICO-143-S8A-T

IC4 7

VS16L

IC SKT 16WAY

08R

ICO-163-S8A-T

IC3 5 6

VS18L

IC SKT 18 WAY

08R

ICO-183-S8A-T

IC8 9

VS20L1

20 WAY LOW PROFILE SOCKET

28I

703-1320-01-04-10

LED5 6:18 9

VS32C

32W CARRIER 612-92-632

27F

612-92-632

LED1-3:15-17

VT328

BC328 TO18 PREFORM

01P

BC328

TR1-8

WN10M17

NYLON WASHER M10 X 17.45MM O/D

40P

041-3728

YT22

T/C WIRE 22SWG

55M

22SWG

L1 2;LK1

ZF1115

FERRITE BEAD L=5.6MM OD=4.15

15P

4313-020-15170

L1 2

7SU2430

FALSE FRONT PANEL KA

00F

1SUBA2430

KC3M6

SCREW M3 X 6 CSK HD POZI

05T

KC3M6

KC3M8

SCREW M3 X 8 CSK HD POZI

05T

KC3M8

KP3M8

SCREW M3 X 8 PAN HD POZI

05T

KP3M8

NF3M

FULL NUT M3

05T

NF3M

WS3M

SPRING WASHER M3

05T

WS3M

WW3M

WAVEY WASHER M3

24L

LS508/54

6P10236

AP/MP RANGE WIRE PREP

TC2BARR

RING TERMINAL 2BA RED REEL

07A

2-342104-1

TC39AMP

CRIMP TERMINAL

07A

640252-1

TC3BARR

RING TERMINAL M4 RED 22-16AWG

07A

2-342103-1

TC6BARR

RING TERMINAL 6BA RED REEL

07A

2-342101-1

TCM25

CRIMP TERMINALS 2.5MM REEL

23M

4809-08-50-0031

YM325

3 CORE MAINS CABLE 2.5MMX BLK

10P

2.5MM+HR325

YP1602BKV

16/0.2 BLACK 105

.51 10P

VX350

YP1602GYV

16/0.2 GREY 105

1.63 10P

16/0.2+VX

YP1602PKV

16/0.2 PINK 105

.33 10P

16/0.2+VX

YP1602VIV

16/0.2 VIOLET 105

.15 10P

16/0.2+VX

YP1602WHV

16/0.2 WHITE 105

.33 10P

16/0.2+VX

YP1602YLV

16/0.2 YELLOW 105

10P

16/0.2+VX

YP2402BNV

24/0.2 BROWN 105

.71 10P

24/0.2+VX

YP2402RDV

24/0.2 RED 105

.25 10P

VX450

YP2402VIV

24/0.2 VIOLET 105

10P

24/0.2+VX

YP30025BKV

48/0.2 BLACK 105

.46 08I

30/0.25+TQ

YP30025OR

16AWG ORANGE UL1015

.36 09A

30/0.25+UL1015

YP30025RDV

48/0.2 RED 105

.28 08I

30/0.25+TQ

YP30025WHV

48/0.2 WHITE 105

08I

30/0.25+TQ

YP30025YLV

48/0.2 YELLOW 105

08I

30/0.25+TQ

YP3079BL

14AWG BLUE UL1015

.76 09A

14AWG+UL1015

YP3079BLK

14AWG BLACK UL1015

.51 09A

14AWG+UL1015

YP3079BN

14AWG BROWN UL1015

.44 09A

14AWG+UL1015

YP3079RD

14AWG RED UL1015

.45 09A

14AWG+UL1015

YP702GYV

7/0.2 GREY 105

.84 08I

30+X+0.1+TQ

YP702PKV

7/0.2 PINK 105

.175 08I

30+X+0.1+TQ

YP702VIV

7/0.2 VIOLET 105

.84 08I

30+X+0.1+TQ

YP702WHV

7/0.2 WHITE 105

.175 08I

30+X+0.1+TQ

YP702YLV

7/0.2 YELLOW 105

.84 08I

30+X+0.1+TQ

7NF0993528

BUS BAR SEPERATER

00F

4OO0993528

7NF0993538

OUTPUT COVER INSULATOR

00F

4OO0993538

7NU0993518

BACK PANEL A

00F

1BA0993518

7NU0993519

OUTPUT COVER A

00F

2BA0993519

7NU0993520

RH SIDE PANEL KA

00F

1CB0993520

7NU0993521

LH SIDE PANEL A

00F

1CB0993521

7SU2386

RIGHT HAND SIDE PANEL BRACKET

00F

4SUDA2386

EF4800N

FAN 115V L NOISE 119 X 38 MM

69P

4800N

FH520TP

FUSE HOLDER 5 X 20MM P/MTG UL

12A

TO333UL

F401

FS9820

FUSE HOLDER SHROUD 5 X 20MM

28B

9820

F401

GC20M

CABLE BUSHING/CLAMP M20 THREAD

06R

607-904

GR2156

GROMMET HV2156

53M

HV2156

GR3A

HALF GROMMET ALUM GH3

37D

ALUM+GH3

GR3G

GROMMET NYLON HN3G

21F

HN3G-33-1

GR3P

GROMMET PLUNGER HN3P

21F

HN3P-33-4-1

GT25UL

TYRAP PLT2S30 105C UL

28P

PLT+2S-30

HK150

KNOB CAP C150 SIF BLK

01S

C150

HK15025

KNOB S150250 SIF BLK

01S

S150250

HL9X30

BLANK 9X30 P120

51D

P120

HMDEC10

FILTER FOAM DECLON 17mm THICK

.01 14D

10PPI+(17MM+THICK)

(125 X 115MM)

HR3

GUIDE RAIL RCG3

29R

RCG3

HR335

OVAL STUD AJ3-35

37D

AJ3-35

HRS3

SPRING S3

37D

S3-175

HW0993501

CIRCUIT BREAKER PANEL

18G

300993501

HW0993502

FAN PANEL

18G

3000993502

HW0993503

DISPLAY PANEL AP60/50

18G

2SC10010

KC3M6

SCREW M3 X 6 CSK HD POZI

05T

KC3M6

KC3M8

SCREW M3 X 8 CSK HD POZI

05T

KC3M8

KP3M12

SCREW M3 X 12 PAN HD POZI

05T

KP3M12

KP3M8

SCREW M3 X 8 PAN HD POZI

05T

KP3M8

KP4M12

SCREW M4 X 12 PAN HD POZI

05T

KP4M12

NF3M

FULL NUT M3

05T

NF3M

NF4M

FULL NUT M4

05T

NF4M

SS2225B

SLIDE SW T2225B MARKED 115-230

12A

T2225B

SW401

ST253A90

CCT BREAKER 25/33A 250V 2POLE

21C

BA2-B0-24-625-212-D

CB401

TL72332

JUMPER LINK

26V

7204-3502-A120

WF3M

FLAT WASHER M3

05T

WF3M

WN8B

FLAT WASHER 8BA/M2.5 NYLON 66

40P

011+0763

WS3M

SPRING WASHER M3

05T

WS3M

WS4M

SPRING WASHER M4

05T

WS4M

WW3M

WAVEY WASHER M3

24L

LS508/54

WW4M

WAVEY WASHER M4

24L

LS508/56

YM325

3 CORE MAINS CABLE 2.5MMX BLK

10P

2.5MM+HR325

ZR0300

AUXILIARY TRANSFORMER Z1426

01B

3SR0300

TX401

7ZU0993532

CLAMPING STRIP

00F

4DA0993532

Содержание AP10030

Страница 1: ...AP3080 AP6050 AP10030 AP3080 AP6050 AP10030 AP3080 AP6050 AP10030 AP3080 AP6050 AP10030 User Service Manual User Service Manual User Service Manual User Service Manual Part N 9HAP1kW Wayne Kerr Elect...

Страница 2: ...ce is implied for the use of any patented feature It must not be reproduced in whole or in part or used for tendering or manufacturing purposes except under an agreement or with the consent in writing...

Страница 3: ...13 5 4 RACK MOUNTING 13 6 OPERATING INSTRUCTIONS 15 6 1 FIRST TIME OPERATION 15 6 2 CONNECTING THE LOAD 16 6 3 PROTECTIVE CIRCUITS 17 6 4 OPERATING MODES 20 6 5 LINE IMPEDANCE TEST 30 6 6 CURRENT MONI...

Страница 4: ...d NEUTRAL terminal to BLUE lead EARTH terminal to GREEN YELLOW lead The user must also ensure that the protective earth lead would be the last to break should the cable be subject to excessive strain...

Страница 5: ...sitive parts must wear a wrist strap which provides a leaky path to ground impedance not greater than 1 megaohm 4 Components or circuit board assemblies must be stored in or on conductive foam or mat...

Страница 6: ...B2529 1 Note In the event of damage in transit or shortage in delivery separate notices in writing should be given to both the carriers and Wayne Kerr Electronics Limited within three days of receipt...

Страница 7: ...voltage availability Overvoltage Limit To protect the load from the inadvertent application of an excessive voltage the power supply incorporates an Overvoltage Limit OVL this causes the supply to dow...

Страница 8: ...ilable for voltage and current ranges 10 20 30 20 40 60 80 34A 40A 50A 66 7A 80A 20 40 60 50 30 10 10 20 30 40 50 16 7A 20A 25A 33 5A 40A 50A 100 80 60 40 20 10A 12 5A 16 7A 20A 25A 30A 10 20 30 34 Fi...

Страница 9: ...100 90 of maximum current Programming Response Time Maximum time for output voltage to change from 2 volts to maximum or from maximum to 2V and settle within 200mV band UP Full load 3 4 120ms No load...

Страница 10: ...ption is fitted BUS indicates the unit is under bus control LSN indicates receiving data from the bus TLK indicates transmitting data on the bus and SRQ indicates that a service request has been initi...

Страница 11: ...rear of unit in rack Panel Symbols Used Refer to handbook Alternating current Earth ground terminal CAUTION Risk of electric shock On Off ORDER CODES AP30 80 11AP3080 As above with IEEE488 2 interfac...

Страница 12: ...minutes to allow capacitors to discharge 2 Remove the three fixing screws from each side trim 3 Remove side trims 4 Working from the front and for each cover slide backwards to clear recess in front...

Страница 13: ...circuit breakers The power supplies are intended for use with mains wiring capable of supplying the rated input current without undue voltage drop See specification for maximum input currents The prot...

Страница 14: ...ger Note orientation of insert with styling cut out opposite cut out in handle Insert screwdriver into other end and repeat procedure This will relieve the small tapered pins of the insert from the th...

Страница 15: ...fitted with the IEEE488 option ensure that the Bus connector is disconnected and the Bus Local switch is in the Local position Both items are located on the back panel Fig 6 1 Front panel controls and...

Страница 16: ...fully anticlockwise position and rotate the current control fully anticlockwise Depress the output enable switch and confirm that the CI legend is illuminated thus indicating that the power supply is...

Страница 17: ...us area being lit The green output enable LED will be illuminated The over range condition occurs when the output power demanded from the supply exceeds 1000W The output does not shut down but will be...

Страница 18: ...ictions or a too high ambient temperature Refer to instructions for filter cleaning see section 9 1 Resetting Overtemperature Trip When the unit has cooled sufficiently the overtemperature trip can be...

Страница 19: ...lts and current flowing IN Output V I Normal CI operation meters read O P volts and current flowing IN Output V I Overrange condition IN Zero Overtemperature trip shutdown IN Zero Overvoltage trip out...

Страница 20: ...int has been set higher than the actual current flowing into the load then the CV legend will be illuminated Whenever the load current reaches the previously set current limit figure the power supply...

Страница 21: ...occur to the unit The supply can work continuously in this mode without damage but it will not meet specifications In particular the output ripple increases substantially and the output has poor regu...

Страница 22: ...ing barrier strip terminals 10 and 11 and 12 and 13 c Connect the sense leads from the sense terminals to the load as shown in the diagram Fig 6 3 d Connect the load and replace the terminal cover e C...

Страница 23: ...6 7 7 8 8 9 10 Vprog Common S S Programming resistor 0 4k7 for 0 to full scale O P Optional resistor for lower voltage limit Optional resistor for upper voltage limit 6 Voltage programme input 7 Front...

Страница 24: ...rably low source impedance Fig 6 6 Connections for voltage programming output voltage Connecting up a variable voltage source as shown will programme the output voltage of the power supply from zero t...

Страница 25: ...event this an upper limit programming resistor should be connected close to the barrier strip terminals The overvoltage limit may also be used to give protection against such occurrences 6 4 4 Auto Pa...

Страница 26: ...olled by the master The current controls of the slaves are inoperative The voltage limits of the slaves should be set above the highest output voltage that is required This ensures that all the slaves...

Страница 27: ...atively the current readings of the master and all the slaves can be summed necessary if different models are placed in parallel This should be taken into account when programming current limit settin...

Страница 28: ...5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 12 13 13 13 Master Load S S S S S S S S S Slave1 Slave 2 y x y x Fig 6 9 Connections for master slave series operation c Calculation Of Resistor Divid...

Страница 29: ...g when the total load voltage is at the desired limit point When the master trips the slave units will programme down to minimum output voltage The trips on the slave units can also be set if required...

Страница 30: ...vering full output power High a c line impedance can be due to poor mains wiring long extension leads or poor connections somewhere in the system Measuring the a c line voltage is an insufficient test...

Страница 31: ...The voltmeter should be connected between terminals Imon and S The output impedance at terminal Imon is 5k 6 7 Inhibit Terminal The INHIB terminal output inhibit is an extra facility which can be use...

Страница 32: ...through an R F I filter to the auxiliary transformer fan and mains rectifier diodes The soft start relay RL301 schematic and power conversion diagrams short circuits the soft start resistor R301 sche...

Страница 33: ...onstant voltage mode operation the output voltage is divided by R184 P10 R183 and R182 and fed to either the overvoltage trip comparator IC22 control board diagram or the control amplifier IC13 pin 2...

Страница 34: ...15 pin 6 is high and IC1 A output is low TR4 will be off The opposite is true of IC1 B controlled by the voltage amplifier Therefore TR5 will be on and constant voltage indicated In the unregulated mo...

Страница 35: ...ent when the enable switch is on or the output voltage and current settings when the enable switch is off The voltmeter circuit consists of IC1 and display driver IC2 front panel circuit diagram The a...

Страница 36: ...err see section 9 3 or to any approved service depot operated by our agents overseas Fig 8 1 Control Board Pot Positions Fig 8 2 Display board pot positions 8 1 Equipment Needed For Recalibration 25A...

Страница 37: ...front panel meter corresponds with the calibrating DVM on AP100 30 a reading of EEE indicates 100V Adjust P1 on the meter board if necessary e Reduce resistance box to 470 and adjust P6 to obtain 0 5...

Страница 38: ...ith output enable off adjust the front panel voltage control to obtain 97 5V for AP100 30 58 5V for AP60 50 and 29 25 for AP30 80 on the front panel meter Adjust P5 on the front panel board until the...

Страница 39: ...oad to obtain 30A 0 05A for AP100 30 50A 0 05A for AP60 50 and AP30 80 d Adjust P4 I sense balance on control board until front panel meter reads 30 0A 0 1A for AP100 30 50 0A 0 1A for AP60 50 and AP3...

Страница 40: ...osed on the low frequency ripple waveform The peak peak ripple figure is measured as the voltage between the peaks of the brightest part of the waveform Higher frequency noise may not be visible 10mSe...

Страница 41: ...nal whilst the unit is delivering the desired output and checking for any reading on the oscilloscope Noise generated by the power supply will tend to be short spikes or bursts of high frequency noise...

Страница 42: ...cloth Should it be required weak detergents can be used No water should enter the power supply If the insides of the unit become clogged with dust a service will be required do not attempt to wash do...

Страница 43: ...ceptional circumstances and at the discretion of the Service Manager a charge for labour and carriage costs incurred may be made Our responsibility is in all cases limited to the cost of making good t...

Страница 44: ...decade blocks delimited by colons second and subsequent numbers within a decade block represent only the unit value of the location the tens and hundreds values being implied e g for a component locat...

Страница 45: ...ATSINK B 2 00F 3SUBA3922 DG12PI600 600V 12A 50NS DO220I 2 29S STTA1206DI D1 2 JIG 223 ENSURE COMP IS BYT12PI600 MF3888 CRAYOTHERM INSULATOR B 6 72C 4SUOO3888 SR090L06 T TRIP STUD 90C N C 300MM LDS 2 3...

Страница 46: ...REW M3 X 8 PAN HD POZI 2 05T KP3M8 KP4M10 SCREW M4 X 10 PAN HD POZI 2 05T KP4M10 KP4M20 SCREW M4 X 20 PAN HD POZI 1 05T KP4M20 RF16R02NJ 6R0 6R0 DUAL 5 11W0 1 17V 226 216 R301 SR20016 HI V POWER 12VDC...

Страница 47: ...1K80FF 1K80 1 0W60 50PPM 250V 5 18P MRS25 R45 152 3 77 8 RM42K20FF 2K20 1 0W60 50PPM 250V 4 18P MRS25 R63 96 129 220 RM42K70FF 2K70 1 0W60 50PPM 250V 3 18P MRS25 R111 32 56 RM43K30FF 3K30 1 0W60 50PPM...

Страница 48: ...N C63 95 CR44N70LJ 4n70F 5 0 100V KT 3X08 R05 0 1 159W FKS2MIN C62 CR533N0KM 33n0F 20 63V MKT 3X08 R05 0 1 159W MKS2 C53 CR6100NKM 100nF 20 63V MKT 3X08 R05 0 1 159W MKS2MIN C65 CR6100NLM 100nF 20 100...

Страница 49: ...F 33K0 1 0W60 50PPM 250V 2 18P MRS25 R14 9 SA16700 SWITCH CAP GREY 2 24M 16 700 SB15500 PUSH BUTTON SWITCH BLK PB 1 24M 15 501 BLK PB SW1 SB15550 PUSH B SW 15 550 LATCH RED PB 1 24M 15 551 03 SW2 TIH2...

Страница 50: ...ST253A90 CCT BREAKER 25 33A 250V 2POLE 1 21C BA2 B0 24 625 212 D CB401 TL72332 JUMPER LINK 6 26V 7204 3502 A120 WF3M FLAT WASHER M3 2 05T WF3M WN8B FLAT WASHER 8BA M2 5 NYLON 66 2 40P 011 0763 WS3M SP...

Страница 51: ...B CL42N20WM1 2n20F 20 1K0V 1 47L 106 362 C4 CRA1U00SM 1U00F 20 400V A 3 03A E1A10204A C1 3 DAOMIT DIODES OMITTED 2 00F DAOMIT D1 2 MC2 CERAMIC BEAD LARGE 4 57M IPB2 R1 2 FIT X1 PER LEG RM233R0FF 33R0...

Страница 52: ...52 CR510N0LJ 10n0F 5 0 100V KT 3X08 R05 0 24 159W FKS2 C13 7 8 22 38 40 3 5 8 51 6 8 70 2 6 9 80 8 90 2 CR510N0LM 10n0F 20 100V KT 3X08 R05 0 2 159W FKS2MIN C41 96 CR6100NLM 100nF 20 100V MKT 3X10 R07...

Страница 53: ...CN BCMOS 4X 2 I P NAND 14 DP STAT 2 23N CD4093BCN IC4 28 VF540 IRF540 STATIC 1 10I IRF540 TR33 VF9522 FET IRF9522 STATIC 1 10I IRF9520 TR31 VP10218 TRANSISTOR PAD 10218 2 27K EPX003 Z3 4 VS14L IC SKT...

Страница 54: ...SSEMBLY A 1 4 5N6050F1 FRONT PANEL DISPLAY C B G 1 5NAPDISA DISPLAY CB AXIAL ASSY A 1 BC235 FRONT PANEL DISPLAY BOARD C 1 01K CBP32B2350 BOARD TO BE ATE TESTED RM15R10FF 5R10 1 0W60 50PPM 250V 2 18P M...

Страница 55: ...015 YP3079BLK 14AWG BLACK UL1015 51 09A 14AWG UL1015 YP3079BN 14AWG BROWN UL1015 44 09A 14AWG UL1015 YP3079RD 14AWG RED UL1015 45 09A 14AWG UL1015 YP702GYV 7 0 2 GREY 105 84 08I 30 X 0 1 SOFLEX TQ YP7...

Страница 56: ...0C N C 300MM LDS 2 34T L0609005300 THT1 2 VFP450IR 500V 13A 400MR TO3P STATIC 6 10I IRFP450 Q1 6 JIG 182 7NU0993523 HEAT SINK SUPPORT C 1 00F 3BA0993523 7NU0993524 HEAT SINK COVER A B 1 00F 2BA0993524...

Страница 57: ...05T WS4M YT18 T C WIRE 18SWG 062 55M 18SWG 5N6050IP I P FILTER CB A 1 5 BC238 FILTER 60 50 S C 1 01K 2BS23B2380 B CAOMIT CAPACITORS OMITTED 2 00F CAOMIT C312 3 CX6470NPM 470NF 20 250V R250 5 13R PME...

Страница 58: ...PPM 250V 4 18P MRS25 R57 60 133 207 RM46K80FF 6K80 1 0W60 50PPM 250V 3 18P MRS25 R2 86 131 RM48K20FF 8K20 1 0W60 50PPM 250V 4 18P MRS25 R151 4 76 9 RM49K10FF 9K10 1 0W60 50PPM 250V 2 18P MRS25 R28 9 R...

Страница 59: ...KT 3X10 R07 5 1 85S B32511 D3223K 10PCM C65 DAOMIT DIODES OMITTED 1 00F DAOMIT D33 DLINK22 22SWG TC LINK F 1 00F DLINK22 D23 YT22 T C WIRE 22SWG 035 55M 22SWG PM3500RKV 500R 10 PRESET VERT STURN 1 02S...

Страница 60: ...SW 15 550 LATCH RED PB 1 24M 15 551 03 SW2 TIH2526NT1L 26 WAY PIN HEADER 1 25V M52 1226 660 SK1 TK30513 PIN LINE SOCKET 3WAY 9 35R 3 0513 10 LED4 7 14 TP7401 12WAY STAKED MALE CONTACT 4 07A 1 163740...

Страница 61: ...CAP C150 SIF BLK 2 01S C150 HK15025 KNOB S150250 SIF BLK 2 01S S150250 HL9X30 BLANK 9X30 P120 1 51D P120 HMDEC10 FILTER FOAM DECLON 17mm THICK 01 14D 10PPI 17MM THICK 125 X 115MM HR3 GUIDE RAIL RCG3...

Страница 62: ...Page 62 11 CIRCUIT DIAGRAMS 3ZV0993211 Connection 2ZX0993201 Power Conversion Section 1SZX0320 Sheet 1 Control Board 3SZX0320 Sheet 2 Control Board Component Variation Table 2ZW0993210 AP 1kW Schemati...

Страница 63: ...AP 1kW Power Supplies Issue 2 Circuit Diagrams Page 63...

Страница 64: ...AP 1kW Power Supplies Issue 2 Circuit Diagrams Page 64...

Страница 65: ...AP 1kW Power Supplies Issue 2 Circuit Diagrams Page 65...

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