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12” to 18” apart.

FOR FULLY ADJUSTABLE TRACK:

 For the header, align the weatherstrip 1/8” to 1/4” inside 

the header edge, and temporarily secure it to the header with equally spaced nails. Starting 

at either side of the jamb, fit the weatherstrip up tight against the temporarily attached 

weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the 

weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom sec-

tion from falling out of the opening during installation. Equally space nails approximately 12” 

to 18” apart.

HEADROOM REQUIREMENT:

 Headroom is defined as the space needed above the top of 

the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor 

operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE:

 6” low headroom conversion kit is available for 12” radius only. Contact your local 

Wayne Dalton dealer.

BACKROOM REQUIREMENT:

 Backroom is defined as the distance needed from the opening 

back into the garage to allow the door to open fully.

BACKROOM REQUIREMENTS

Door Height

Track

Manual Lift

Motor Operated

6’0” to 7’0”

6” Low Headroom

103-1/2” (2629 mm)

125” (3175 mm)

7’1” to 8’0”

115-1/2” (2934 mm)

137” (3480 mm)

8’1” to 9’0”

127-1/2” (3239 mm)

168” (4267 mm)

9’1” to 10’0”

139-1/2” (3543 mm)

168” (4267 mm)

10’1” to 12’0”

163-1/2” (4153 mm)

See *NOTE

12’1” to 14’0”

187-1/2” (4763 mm)

See *NOTE

HEADROOM REQUIREMENTS

Track Type

Space Needed

6” Low Headroom

8-1/2” (216 mm)

Weatherstrips

Level heade

r

Finished 

Door width

Jamb

s

Backroo

m

Plumb 

jambs

Finished 

Door

Height

Nail

Headroom

Header board 2”x 6” 

lumber preferred

Suitable mounting surface 

2”x 6” lumber minimum

Min. Side 

room 

Clearance 

is 3 1/2”

Min. Side 

room 

Clearance 

is 3 1/2”

1/8” to 1/4”

1/8” to 1/4”

Other track systems

Weather 

seal

Jamb

Door 

Stop

Jamb

Door 

Stop

Jamb

Weather 

seal

Jamb

Quick Install track

Package Contents

NOTE:

 Depending on the door model, some parts listed will not be supplied if not required. 

Rear Back Hangs may not be included with your door.

Door sections (as required)

Torsion shaft or Torsion keyed shaft (as required)

Torsion keyed shafts (as required)

Horizontal tracks RH/LH

Quick Install flag angles RH/LH (as required)

Vertical tracks RH/LH (as required)

Fully Adjustable flag angles RH/LH (as required)

Riveted vertical track assemblies RH/LH (as required)

Wall angle track assemblies RH/LH (as required)

Quick install jamb

brackets (as required)

Fully Adjustable jamb

brackets (as required)

Pull down 

rope (if included)

Track rollers 

(as required)

 Drawbar operator 

bracket (if included)

Set collars 

(as required)

Weatherstrips & nails

(If included)

Door stop & nails

(If included)

(2) Top fixtures

Cable drums RH/LH

Torsion springs RH/LH

Center bracket

End bearing brackets

RH/LH (as required)

Center coupler

assembly

(as required)

End bearing brackets

RH/LH (as required)

Keys 

(as required) 

Center bracket bearing

(as required)

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged 

hex nuts (as required)

(2) 5/16” Washers

1/4”-20 x 11/16” Self

drilling screws (as required)

1/4”-20 x 9/16”

Track bolts (as required)

Counterbalance

lift cables

1/4”-14 x 5/8” Self tapping

screws (as required)

3

Содержание 9800

Страница 1: ...stallation 7 Counterbalance Installation Instructions 10 Optional Installation 17 Door Arm Hookup 17 Inside Lock 17 Pull Down Rope 17 Maintenance 18 Cleaning Your Garage Door 18 Maintaining The Finish...

Страница 2: ...GTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WHEN INSTALLING 5 16 LAG SCREWS USING AN ELECTRIC DRILL DRIVER THE DRILL DRIVERS CLUTCH MUST BE SET TO DELIVER NO MORE THAN 200 IN LBS OF T...

Страница 3: ...Weatherstrips Level header Finished Door width Jambs Backroom Plumb jambs Finished Door Height Nail Headroom Header board 2 x 6 lumber preferred Suitable mounting surface 2 x 6 lumber minimum Min Side...

Страница 4: ...LOCK SECTION can be identified by 2 graduated end hinges The INTERMEDIATE SECTION I can be identified by 3 graduated end hinges The interme diate I section will have a warning label attached to eithe...

Страница 5: ...Locking pliers Safety glasses Approved winding bars Saw horses 5...

Страница 6: ...As Required J2 Counterbalance Lift Cables J3 Left Hand End Bearing Brackets As Required J4 Right Hand End Bearing Brackets As Required J5 Left Hand Cable Drum J6 Right Hand Cable Drum J7 Center Bracke...

Страница 7: ...in the jamb bracket with the lower hole of the hole slot pattern Hand tighten jamb bracket using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower ho...

Страница 8: ...lift cable over flag angle Repeat same process for other side Vertical track assembly Jamb bracket Flag angle Flag angle lag screw locations 5 16 x 1 5 8 Lag screws Bottom section Track rollers 12R FA...

Страница 9: ...CORDING TO MANUFACTURER S INSTRUCTIONS AND FORCE SETTINGS MUST BE ADJUSTED PROPERLY Remove but retain 4 6 1 4 20 x 7 8 self drilling screws from the center of the strut allowing the drawbar operator b...

Страница 10: ...he top of the vertical track Tighten the bottom rail of the horizontal track to the angle mount with 2 1 4 20 x 9 16 track bolts and 2 1 4 20 flange hex nuts 3 8 16 Hex nuts 3 8 16 x 3 4 Truss head bo...

Страница 11: ...up and position the 2 center bearing brackets apart from each other Mark two vertical pencil lines one for each center bearing bracket onto the mounting surface above the door NOTE If your door came w...

Страница 12: ...upler halves the center bearing torsion spring with the black winding cone and one set collar at the left end of the torsion keyed shaft Next on the right hand side lay the other coupler half center b...

Страница 13: ...rews 3 3 8 16 Hex nuts 3 3 8 Washers 3 3 8 Washers 3 3 8 Lock washers Coupler halves Set screws Set screws Coupler halves Coupler assembly 3 3 8 16 x 1 3 4 hex head screws and 3 3 8 16 Hex nuts Statio...

Страница 14: ...ews are tight f Torsion spring or springs are installed correctly g Review the label attached to the spring warning tag to determine number of spring turns required NOTE Door MUST be closed and locked...

Страница 15: ...LLING AND CAUSE SEVERE OR FATAL INJURY Clamp a pair of locking pliers onto the vertical tracks just above the second track roller on one side and just below the second track roller on the other side T...

Страница 16: ...e set screws in the winding cone IMPORTANT BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE Carefully adjust spring tension 1 4 turn Retighten both set screws...

Страница 17: ...with the square hole in the vertical track The inside lock should be spaced ap proximately 1 8 away from the section edge IMPORTANT INSIDE LOCK S MUST BE REMOVED OR MADE INOPERATIVE IN THE UN LOCKED P...

Страница 18: ...above the door should be engaged to prevent the door from rapidly descending in case of spring failure or forceful manual operation EXTENSION SPRINGS A restraining cable or other device should be inst...

Страница 19: ...ial or industrial building applications This warranty does not apply to any unauthorized alteration or repair of the Product or to any Product or component which has been damaged or deteriorated due t...

Страница 20: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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