Overhead door CD Series Owner'S Manual Download | Manualshive

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Automatic

Chain Drive/Belt Drive

Garage Door Operator

System

Owner

’

s Manual

SAVE FOR FUTURE REFERENCE

Customer Service

C A L L : 1 - 8 0 0 - 9 2 9 - 3 6 6 7
O R V I S I T W W W . O V E R H E A D D O O R . C O M

3507635556

CD Series

CDB Series

AUTOMATIC GARAGE DOOR OPERATOR SYSTEMS

HANG MANUAL NEAR YOUR WALL CONTROL

Complete with

Remote Control and

SERIES II Electronics

Operator MUST be installed with the included SERIES II Wall Control!

Self-diagnostic Electronic Sensory Protection System

(SAFE-T-

BEAM SYSTEM) MUST Be Installed To Close Door!

TABLE OF CONTENTS

SECTION

PAGE

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
ASSEMBLY

1

OPERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

1A Channel and Power Head Assembly . . . . . . . . . . . . . . . . . . .10
1B Rail and Power Head Assembly . . . . . . . . . . . . . . . . . . . . .10-11

INSTALLATION

2

DETERMINE DOOR TYPE AND MOUNTING METHOD . . . . . . . . . . . 11

2A Installation on Track Guided Doors . . . . . . . . . . . . . . . . 12-14
2B Installation on Trackless Doors . . . . . . . . . . . . . . . . . . . . 15-17

3

SAFE-T-BEAM® (STB) SYSTEM INSTALLATION . . . . . . . . . . . . . . . 18-19

Self-diagnostic “STB” System Troubleshooting . . . . . . . . . . . . 19

4

WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5

CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6

MAIN LIMIT SWITCH SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

OPERATION

7

FORCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Contact Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8

FINE LIMIT SWITCH ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9

REMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

10 BATTERY & VISOR CLIP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 25
11 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 26

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
TROUBLESHOOTING GUIDE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ACCESSORIES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
WARRANTY 32

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Summary of Contents for CD Series

Page 1: ...ONTENTS SECTION PAGE SAFETYINFORMATION 2 4 PARTSIDENTIFICATION 5 6 ASSEMBLY 1 OPERATORASSEMBLY 10 11 1A ChannelandPowerHeadAssembly 10 1B RailandPowerHeadAssembly 10 11 INSTALLATION 2 DETERMINEDOORTYPEANDMOUNTINGMETHOD 11 2A InstallationonTrackGuidedDoors 12 14 2B InstallationonTracklessDoors 15 17 3 SAFE T BEAM STB SYSTEMINSTALLATION 18 19 Self diagnostic STB SystemTroubleshooting 19 4 WALLCONTRO...

Page 2: ...and has a wood sur face available for attaching the STB brackets The brackets may also be attached to concrete if neces sary but extra tools and special fasteners not sup plied will be required NOTE 1 1 2 STB bracket adapters are available through your local Overhead Door Dealer 4 Is your garage door made of light weight steel aluminum fiberglass or glass panels Additional support bracing must be ...

Page 3: ...T EXTENSION SPRING OR TORSION SPRING SAFE T BEAM BRACES ADDED HEADER BRACKET MOUNTING BOARD 36 POWER CORD TO 120V GROUNDED OUTLET 6 4 3 1 2 3 TYPICAL TRACK GUIDED 1 PIECE DOOR INSTALLATION 7 SECTIONAL DOOR ONE PIECE DOOR TYPICAL TRACKLESS 1 PIECE DOOR INSTALLATION ...

Page 4: ...n if anything passes through beam Safe T Reverse Contact Reversing System Automatically stops and reverses a closing door within 2 seconds of contact with an object Safe T Stop Timed Reversed System Automatically opens a closing door if door does not close within 30 seconds Force Guard Control Used to set the force required for opening and closing door For maximum safety set the minimum force requ...

Page 5: ...7 8 Phillips Hex Head Screw No 10 x 1 1 4 Insulated Staple Bolt 5 16 18 x 1 2 100 69 112 79 81 82 127 96 91 92 90 89 Pan Head Screw 6 x 1 1 4 128 10 PARTS IDENTIFICATION FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM 9 Hex Head Screw No 8 x 3 4 Cold Head Pin Pan Head Phillips Screw No 8 x 5 8 Speed Nut OR Nut 3 8 16 1 4 20 x 3 4 Self Drilling Screw Bolt 10 24 x 1 2 5 Wall Console Screw remotes vary b...

Page 6: ...HEADDOOR COM Item Part Name 21 Rectifier Board Assembly 22 Fuse F1 UL 23 Fuse F2 UL 24 Limit Gear Shroud 25 Motor Bracket 26 Screw 10 x 3 8 HH 27 Limit Plate Pin Assembly 28 Limit Switch 29 Screw 4 40x5 8 SlotHHw Wshr SfTap 30 Motor Assembly 31 Motor Adapter Plate 32 Screw 1 4 20 x 1 2 Slt HH w Wshr 33 Limit Worm Gear 34 Limit Gear Bushing 35 Limit Worm Drive 36 Limit Worm Shim 37 Limit Wheel 38 R...

Page 7: ...x 3 1 8 Slot HH Sf Tap 63 Limit Switch Plate 64 Screw 6 x 3 8 Phillips w Wshr Sf Tap 65 Screw 4 x 5 8 Slot HH w Wshr Sf Tap 2 10 12 46 12 12 3 12 45 47 5 6 7 12 48 12 11 12 40 39 37 4 52 64 3 12 65 28 63 41 42 25 43 13 11 49 53 33 35 50 54 57 58 59 60 59 61 59 58 30 44 8 62 51 52 53 56 55 1 9 Legacy Power Head AC ...

Page 8: ...5 16 x 1 25 76 Pulley Bracket Assembly 77 End Bracket 78 Hex Flange Nut 5 16 18 Chain Only Flat Washer Belt Models Only 2 HexJamNut 5 16 18 BeltModelsOnly 79 Lag Screw 1 4 x 2 Hx Hd W 80 Header Bracket 81 Speed Nut 82 Cold Header Pin 83 Carriage Stop 84 Roller Chain 7 6 Door Chain Only 242 5 RollerChain 8 Door ChainOnly 278 5 RollerChain 10 Door ChainOnly 328 5 8mm Belt Item Part Name 85 Chain Bul...

Page 9: ...rt 114 Chain 115 Sprocket Saddle 116 Screw 5 16 18 x 2 1 4 HH 117 Bolt Retainer 118 Screw 5 16 18 x 1 1 8 HH 119 Large Pulley Bushing 120 Square Nut 5 16 18 121 Screw 1 4 20 1 HH 122 Hex Nut Lockwasher 1 4 20 123 5 16 18 Lock Nut 124 STB System Sensor Green LED 125 STB System Source Red LED 126 STB Mounting Brackets 2 68 88 90 95 96 89 93 91 92 115 94 114 86 110 122 121 112 69 73 76 117 120 11 123...

Page 10: ...itself tie securely PLEASE NOTE THE ASSEMBLY PROCEDURES ARE DIFFERENT FOR RAIL AND CHANNEL BE SURE TO FOLLOW THE APPLICABLE STEPS Fig 1 2 Fig 1 1 Do Not attempt to run power head or to set limits until operator is fully assembled and attached to the door D Shaft and Hole Hex Head Screws Carriage Stop CAUTION Do Not attempt to run power head or to set limits until operator is fully assembled and at...

Page 11: ...INSTRUCTIONS 1 READ AND FOLLOW ALL SAFETY INSTALLATION AND OPERATION INSTRUCTIONS If you have any questions or do not understand an instruction call your service representative 2 Do Not install operator on an improperly balanced door An improperly balanced door could cause severe injury Repairs and adjustments to cables spring assembly and other hardware must be made by a trained service person us...

Page 12: ...door as you raise it Stop door when top edge reaches highest point of travel Measure distance from top edge of door to floor Add 2 1 2 to this measurement Close door Mark header at this height If door spring is in the way mark header 2 1 2 above the spring Draw horizontal line H across line V at this point Fig 2 1 NOTE Header bracket must be at least 2 1 2 above high point of door travel It can be...

Page 13: ...article board plas ter or other such materials 3 Install header bracket Fig 2 3 Place bracket so center hole is on line V all holes are on line H Mark hole positions A and B Drill 5 32 holes at marked positions Fasten bracket to header using two 2 1 4 x 2 lag screws 79 4 Attach channel rail assembly to header bracket Fig 2 4 Fasten header end of the channel rail to the Header bracket with cold hea...

Page 14: ... door stop carriage 14 minimum from door 10 Join door arm sections Fig 2 8 Use two 2 3 8 x 7 8 hex bolts 91 and hex flange nuts 92 use any two holes as far apart as possible slide carriage back and forth as needed to align holes Tighten hex nuts securely 11 Adjust emergency release cord length Mount the emergency release knob 6 feet from the floor Retie overhand knot and trim excess cord DO NOT pl...

Page 15: ...ns can catch clothing Remove ropes hooks hangers decorative or security items mounted to door Be sure emergency release cord does not catch on roof carrier or other vehicle parts 4 Install header bracket Fig 2 11 Place header bracket so center hole is on line V all holes are on line H Mark hole positions A and B Drill 5 32 holes at marked positions Fasten header bracket to header with two 2 1 4 x ...

Page 16: ...r end of the channel rail to the header bracket with pin Install speed nut onto pin Fig 2 14 Place cardboard packing under power head Use additional support if needed 8 Establishpowerhead mountingheight Fig 2 15 Power head should be at door height above floor or higher Temporarily support power head in this position Use rope ladder with cardboard packing wood 5 Install door braces See CAUTION belo...

Page 17: ...et slip straight door arm into slot in door bracket secure with clevis pin 90 and cotter pin 89 Release carriage See emergency release tag Slide carriage toward door Attach short end of curved door arm to carriage slip curved door arm into slot in carriage secure with clevis pin and cotter pin NOTE When opening door must not pass level posi tion or if you are not able to close the door after compl...

Page 18: ...arage door frame or wall 5 above floor Fig 3 1 Hold bracket against door frame or wall Check if brackets extend out from wall far enough so tongue of bracket is beyond door tracks or any door hardware If not a STB bracket extensions are available at local dealer b Blocks of wood etc may be substituted for extensions Center bracket on your mark Fig 3 2 Fasten each with 2 screws 127 There should be ...

Page 19: ... 2 SENSOR DEFECTIVE 1 CHECK WIRING 2 CALL CUSTOMER SERVICE OFF ON 1 SENSOR RECEIVING INTERFERENCE 1 ATTEMPT TO DETERMINE SOURCE OF INTERFERENCE 2 CALL CUSTOMER SERVICE ON 1 SOURCE NOT SENDING PULSES 2 SOURCE DEFECTIVE 1 CALL CUSTOMER SERVICE 2 CALL CUSTOMER SERVICE NOTE IF OPERATING PROBLEM EXISTS THE DOOR CAN BE CLOSED IF YOU 1 DISCONNECT THE STB SYSTEM FROM THE OPERATOR AND 2 HOLD WALL CONTROL B...

Page 20: ...s can cause door operator to malfunction Drive staples just tight enough to hold wire Fig 4 1a 1 2 3 4 W B BW White Striped Wall console terminals Wall button terminals Power head terminals Back view Back view 1 2 3 4 White Striped OR Power head terminals Rear view of power head Fig 4 1b NEC CLASS 2 1 2 3 4 5 6 MORE FORCE PUSH BUTTON SAFETY BEAM LIMIT SET OPEN FORCE CLOSE FORCE RADIO SIGNAL LEARN ...

Page 21: ...s are light sensitive Make sure cover is on power head before operation 1 Check local building codes Some building codes require direct wiring to a branch circuit If direct wiring is NOT required plug door operator into grounded outlet Fig 6 1 2 Return to Section 3 for SAFE T BEAM System alignment and troubleshooting NOTE If permanent wiring is required have a profes sional electrician install cir...

Page 22: ...e the door until the carriage engages with the inner slide bullet 2 Set OPEN limit switch Fig 6 1 Locate limit set switch on back of power head Push and hold limit set switch until door moves to the fully open position release the limit set switch OPEN limit switch is set NOTE If door stops and refuses to move up adjust OPEN FORCE See Section 7 FORCE ADJUSTMENT and then repeat setting limit switch...

Page 23: ...vate door using wall control Repeat force adjustment until door will completely open NOTE Setminimumforcerequiredtomakedooropen Close door use wall control 2 Adjust the CLOSE FORCE Fig 7 1 Use wall control to run door to the fully OPEN position before starting CLOSE FORCE adjustment Locate screw on back of power head marked CLOSE FORCE Gently turn screw counterclockwise until it stops NOTE Littlee...

Page 24: ...ote controls Refer to door and door operator owner s Manuals before attempting any repairs NOTE Factory sets different codes for each remote con trol Remote controls will not work if STB s malfunction When programming remote control keep at least 24 inch es away from antenna 1 Program one button remote Fig 9 1 Locate learn code button and learn indicator on power head Remove lens cover on back of ...

Page 25: ...ET UNLESS DOOR IS ATTACHED NOTE USE ONLY WITH SERIES II CONTROLS CLOSE MORE OPEN MORE CLOSE OPEN LIMIT ADJUSTMENT U S Patent No 5 243 784 5 221 869 STEALTH PRO MAX Press and release a remote control button LED on power head stops blinking Press and release same remote button again LED goes out Remote is now programmed 2 Program multi button remote control Repeat step 1 program one button remote fo...

Page 26: ...hex head screws into bottom holes of panel Fig 11 2 Slide slotted tabs up behind hex head screws Tighten hex head screws 4 Align lens holes and holes of panel Insert and tighten a No 8 x 5 8 pan head screw into each round lens hole and tighten NOTE Screw heads fit completely into recess of lens tab Fig 11 2 Fig 11 1 Pan head screws Bend tabs up Slotted tabs Bend tabs up 2 Hex head screws 11 LIGHT ...

Page 27: ...death 7 KEEP GARAGE DOORS PROPERLY BALANCED See Owner s Manual An improperly balanced door increases the risk of severe injury or death Have a Genie Factory Authorized Dealer make repairs to cables spring assemblies and other hardware 8 SAVE THESE INSTRUCTIONS WARNING Toreducetheriskof severeinjuryordeath 27 MAINTENANCE FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM Transmitters comply with all Unite...

Page 28: ... spring Operator runs but door does not move Make sure carriage is engaged Check force adjustment See Section7 Operator works from wall control but not from remote control Program remote control code into receiver memory See section 9 If one remote control works and another does not check battery remote control type Series II and frequency of non working unit See section 9 Noisy operation Be sure ...

Page 29: ...CAUTION Phantom Motor Opening cover could cause electrical shock WIRING DIAGRAM FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM 29 Legacy Motor ...

Page 30: ...ote Control with CodeDodger 3 Button Remote Control with CodeDodger 3 Button Mini Remote Control withCodeDodger OverHead Door Corp 22790 Lake Park Blvd Alliance Ohio 44601 3 DEF 1 2 4 5 6 7 8 9 0 GHI JKL MNO PQRS TUV WXYZ 9V Call 1 800 929 3667 Web www overheaddoor com 60WATT Light Bulb Emergency Release Kit ACCESSORIES FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM ...

Page 31: ...INSTALLATION NOTES FOR HELP 1 800 929 3667 OR OVERHEADDOOR COM CONTACT NUMBERS NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER 31 ...

Page 32: ... has been altered or repaired by any per son not expressly authorized by ODC in writing to do so This warranty does not apply to any opener or part which has been damaged or deteriorated due to misuse accident or failure to provide necessary maintenance THERE IS NO WARRANTY OF MERCHANTABILITY WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE OR ANY OTHER IMPLIED WARRANTY BEYOND ONE YEAR FROM THE DATE...

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