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IMPORTANT: 

THE DISTANCE BETWEEN THE STEP PLATE AND THE MIDDLE OF THE LIFT 

HANDLE MUST BE 20” MINIMUM TO 30” MAXIMUM. IF NECESSARY REPOSITION THE UPPER 

LIFT HANDLE TO STAY WITHIN THE REQUIRED DIMENSION.
Using the lift handle holes as a template, drill (2) 9/32” dia. holes through the lock section. 

Enlarge the holes from the outside the door to 1/2” dia.

CAUTION 

DO NOT DRILL THROUGH OR ENLARGE HOLES ON THE INSIDE OF THE DOOR 

SECTION.

Assemble the outside and inside lift handles to the lock section using (2) spacers, (2) 1/4” - 

20 x 2-1/2” carriage bolts and (2) 1/4” - 20 hex nuts.

Outside 

lift handle

Outside 

of lock 

section

(2) 1/4”-20 

Hex Nuts

Inside lift 

handle

Inside 

of lock 

section

Center 

stile

(2) 1/4”-20 x 2-1/2” 

Carriage bolts

(2) Spacers

(2) 9/32” 

Diameter holes

(2) 1/2” 

Diameter holes

4”

Outside 

step plate

Outside of 

bottom 

section

Outside of 

lock section

Outside lift 

handle

20” Minimum to 

30” Maximum

Positioning Bottom Section

 

10

 

Center the bottom section in the door opening. Level the section using wooden shims (if 

necessary) under the bottom section. When the bottom section is leveled, temporarily hold it 

in place by driving a nail into the jamb and bending it over the edge of the bottom section on 

both sides.

Weather seal (If applicable)

Level

Bottom section

Wooden shims (If necessary)

Attaching Vertical Tracks To Jambs

 

11

 

NOTE:

 Depending on your door, you may have Quick Install Flag Angles, Fully Adjustable Flag 

Angles, Riveted Vertical Track Assemblies or you may have Angle Mount Vertical Track As-

semblies. Refer to Package Contents / Breakdown of Parts, to determine which Flag Angles / 

Vertical Track Assemblies you have.

IMPORTANT: 

IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION 

OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION 

ASSEMBLY SHOULD BE INSTALLED SUCH THAT WHEN THE FLOOR IS CONSTRUCTED, NO 

DOOR OR TRACK PARTS ARE TRAPPED IN THE FLOOR CONSTRUCTION.

IMPORTANT: 

THE TOPS OF THE VERTICAL TRACKS MUST BE LEVEL FROM SIDE TO SIDE. 

IF THE BOTTOM SECTION WAS SHIMMED TO LEVEL IT, THE VERTICAL TRACK ON THE 

SHIMMED SIDE MUST BE RAISED THE HEIGHT OF THE SHIM.

NOTE:

 Make sure the counterbalance lift cable is located between the track rollers and the 

door jamb.

Starting on the left hand side of the bottom section, remove the nail. Position the left hand 

vertical track assembly over the track rollers of the bottom section and install, as shown. Drill 

3/16” pilot holes into the door jamb for the lag screws.

FOR QUICK INSTALL FLAG ANGLES OR FULLY ADJUSTABLE FLAG ANGLES:

 Loosely 

fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag 

screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing, between 

the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat 

same process for other side.

Vertical 

track 

assembly

Jamb 

bracket

Flag 

angle

Flag angle lag screw locations

5/16” x 1-5/8”

Lag screws

Bottom 

section

Track 

rollers

12R FA

3/8” to 5/8” 

Spacing

Bottom section

15R QI

12R QI

Floor

Track roller

15R FA

Vertical track

FOR RIVETED VERTICAL TRACK ASSEMBLY:

 Loosely fasten jamb brackets and flag angle 

to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb 

bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and 

vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other 

side.

FOR ANGLE MOUNT VERTICAL TRACK ASSEMBLY:

 Loosely fasten the slots in the wall 

angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom 

slot in the wall angle, maintain 3/8” to 5/8” spacing as shown between the bottom section 

and vertical track. Hang counterbalance lift cable over angle mount. Repeat same process for 

other side.

Flag angle lag screw 

locations

3/8” to 5/8” 

Spacing

Bottom section

Vertical track

Bottom section

Vertical 

track

Jamb 

bracket

Flag 

angle

5/16” x 1-5/8”

Lag screws

Floor

Angle mount 

vertical track 

assembly

Bottom 

section

Riveted 

vertical track 

assembly

5/16” x 1-5/8”

Lag screws

Vertical 

track

Wall 

angle

Slot

Stacking Sections

 

12

 

NOTE:

 The sections can be identified by the graduation of the installed graduated end hinges. 

The smallest graduated end hinge on the section should be stacked on top of the bottom 

section, with each graduated end hinge increasing as the sections are stacked, see Door 

Section Identification.

NOTE:

 Make sure graduated end and center hinges are flipped down, when stacking another 

section on top.
With assistance, lift second section and guide the track rollers into the vertical tracks. Lower 

section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first; 

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Содержание 8100

Страница 1: ...tion Instructions 7 Counterbalance Installation Instructions 13 Optional Installation 19 Inside Lock 19 Pull Down Rope 19 Maintenance 20 Cleaning Your Garage Door 20 Painting Your Garage Door 20 Maint...

Страница 2: ...AL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WH...

Страница 3: ...12 15 Radius 126 3200 mm 168 4267 mm 9 1 to 10 0 12 15 Radius 138 3505 mm 168 4267 mm 10 1 to 12 0 12 15 Radius 162 4115 mm See NOTE 12 1 to 14 0 12 15 Radius 186 4724 mm See NOTE HEADROOM REQUIREMENT...

Страница 4: ...Section Identification Door Height Section Type Bottom Lock sec ond Intermediate s Top I third II fourth III fifth IV sixth V sev enth 6 0 18 18 18 N A 18 6 3 21 18 18 18 6 6 21 18 18 21 6 9 21 21 21...

Страница 5: ...view illustration Bottom section Bottom weather seal Bottom corner bracket warning labels Warning label Intermediate I section Tools Required Power drill Socket driver 7 16 Level Drill bits 1 8 3 16 9...

Страница 6: ...ft Cables J3 Left Hand and Right Hand End Bearing Brackets As Required J4 Left Hand and Right Hand Cable Drums J5 Center Bracket As Required J6 Center Bracket Bearing As Required J7 Torsion Shaft Tors...

Страница 7: ...et using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag ang...

Страница 8: ...corner bracket Secure the track roller carrier to the bottom corner bracket using 1 4 20 x 7 8 self drilling screws as shown Repeat for the other track roller carrier and repeat the same process for t...

Страница 9: ...OLLER GOES INTO HINGE TUBE FURTHEST AWAY FROM SECTION IMPORTANT ONCE THE 1 4 14 X 5 8 SELF TAPPING SCREWS ARE SNUG AGAINST THE LOWER HINGE LEAF TIGHTEN AN ADDITIONAL 1 4 TO 1 2 TURN TO RECEIVE MAXIMUM...

Страница 10: ...screws Inner end stiles Step Plate 8 NOTE Depending on your door you may have two different kinds of Step Plates or two of the same kind of Step Plates Refer to Package Contents to determine which St...

Страница 11: ...the bottom section remove the nail Position the left hand vertical track assembly over the track rollers of the bottom section and install as shown Drill 3 16 pilot holes into the door jamb for the la...

Страница 12: ...TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other sid...

Страница 13: ...hnuts are required to be installed onto the shaft of track roller stems IMPORTANT ACCURATELY POSITIONING THE PUSHNUT ONTO THE ROLLER STEM IS CRITI CAL ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER STEM T...

Страница 14: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Страница 15: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Страница 16: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Страница 17: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Страница 18: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Страница 19: ...LLED ON THIS DOOR 4 1 4 20 x 11 16 Self drilling screws Square hole in vertical track Second section Side lock End stile 1 8 Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATOR...

Страница 20: ...e drawbar operator must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on...

Страница 21: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Страница 22: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Страница 23: ......

Страница 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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