background image

Loosen the 

5/16”-18 hex nut

(4) 1/4”-14 x 7/8” 

Self drilling screws

Top fixture 

base

Top fixture slide

Top section

Insert long stem 

track roller

Inner end 

cap

Attaching Strut(s) To Section

 

7

 

NOTE:

 Refer to door section identification, located in the pre-installation section of this 

manual or refer to Breakdown Of Parts.

NOTE:

 Refer to the Windload Specification Sheet to determine how many struts your door 

needs and on what sections they are needed to be installed.

INSTALLATION FOR THE BOTTOM SECTION:

 All struts are placed either up against the 

bottom of the graduated hinges and or up against the top portion of the bottom corner 

brackets.

INSTALLATION FOR THE LOCK AND INTERMEDIATE SECTIONS:

 All struts are placed 

either up against the bottom of the graduated hinges up against the top portion of the gradu-

ated hinges.

INSTALLATION FOR THE TOP SECTION:

 All struts are placed either at the top of the section 

and or up against the top portion of the graduated hinges.
Locate the section and center the strut appropriately onto the section surface. Center the 

strut side to side. Secure strut to the section using (2) 1/4” - 14 x 7/8” self drilling screws at 

each end and center stile locations.

Strut

Strut(s) installation of Bottom Section

Strut

Bottom corner brackets

1/4”-14 x 7/8” 

Self drilling screws

Graduated end hinges

Center 

hinge(s)

1/4”-14 x 7/8” 

Self drilling screws

Lower hinge leaf

Strut

Strut(s) installation of Lock or Intermediate Sections

Strut

1/4”-14 x 7/8” 

Self drilling screws

Graduated end hinges

Center 

hinge(s)

1/4”-14 x 7/8” 

Self drilling screws

Lower hinge leaf

Upper hinge leaf

Strut

Strut(s) installation of Top Section

Strut

1/4”-14 x 7/8” 

Self drilling screws

Center 

hinge(s)

1/4”-14 x 7/8” 

Self drilling screws

Upper hinge leaf

FOR DOUBLE GRADUATED END HINGES (REFER TO THE WINDLOAD SPECIFICATION 

SHEET):

 Secure (2) 1/4” - 14 x 7/8” self drilling screws more at the inner end stiles of the 

section.

Strut

Typical Strut(s) installation of Sections with double end stiles

1/4”-14 x 7/8” 

Self drilling screws

Center 

hinge(s)

1/4”-14 x 7/8” 

Self drilling screws

Inner end 

stiles

Step Plate

 

8

 

NOTE:

 Depending on your door, you may have two different kinds of Step Plates or two of the 

same kind of Step Plates. Refer to Package Contents, to determine which Step Plates you 

have.

IF YOU HAVE TWO OF THE SAME KINDS OF STEP PLATES:

 Locate the center most center 

stile of the bottom section of the door. On the inside of the door, center the step plate on the 

center most stile no higher than 6” from the bottom of the door. Using the step plate holes as 

a template, drill a 5/16” dia. hole along each side of the center stile, through the face of the 

door. Drill through insulation and door’s face on an insulated door.

IMPORTANT: 

BE EXTREMELY CAREFUL TO KEEP DRILL STRAIGHT.

Mount the inside step plate and the outside step plate back to back, straddling the center 

stile. Secure with (2) 1/4” - 20 x 2-3/4” carriage bolts and 1/4” - 20 hex nuts.

IMPORTANT: 

DO NOT MOUNT THE STEP PLATE HIGHER THAN 6” FROM THE BOTTOM OF 

THE SECTION.

Inside 

step 

plate

Bottom 

section 

inside 

(2) 5/16” Dia. 

drilled holes 

(2) 1/4”-20 x 2-3/4” 

Carriage bolts

6” Max.

mounting 

height 

Outside 

step plate

Bottom 

section 

outside 

(2) 1/4”-20 x 2-3/4” 

Carriage bolts

(2) 1/4”-20 Nuts

Bottom 

section inside 

Inside 

step 

plate

IF YOU HAVE TWO DIFFERENT KINDS OF STEP PLATES:

 Locate the center most center 

stile on the bottom section of the door. On the inside of the door and using the pre-punched 

holes at the bottom of the center stile as a template, drill (2) 7/32” dia. holes through the 

section. Using the previously drilled holes as a guide, enlarge the holes from outside the door 

to 7/16” dia. and assemble the outside and inside step plates to the section using (2) #8 x 

1-5/8” screws.

CAUTION 

DO NOT DRILL THROUGH OR ENLARGE HOLES ON THE INSIDE OF THE DOOR 

SECTION.

NOTE:

 After completing this step, continue with Step Lift Handles.

Outside 

step plate

Outside of 

bottom 

section

(2) #8 x 1-5/8” Self 

tapping screws

Inside 

step 

plate

Inside of 

bottom 

section

Center stile

(2) 7/16” 

Diameter holes

(2) 7/32” 

Diameter holes

Lift Handle

 

9

 

NOTE:

 Doors with a Keyed lock do not require this lift handle.

Locate the inside center stile or the desired lift handle location on the lock (2nd) section 

of the door. Position the lower hole in the lift handle 4” from the bottom of the lock (2nd) 

section.

10

Содержание 8100

Страница 1: ...tion Instructions 7 Counterbalance Installation Instructions 13 Optional Installation 19 Inside Lock 19 Pull Down Rope 19 Maintenance 20 Cleaning Your Garage Door 20 Painting Your Garage Door 20 Maint...

Страница 2: ...AL FASTENERS IF THE ORIGINAL FASTENER WAS RED HEAD THE REPLACEMENT FASTENER MUST BE RED HEAD ALSO CONTACT WAYNE DALTON FOR FASTENER STRENGTH VALUES IF NEEDED WARNING IMPACT GUNS ARE NOT RECOMMENDED WH...

Страница 3: ...12 15 Radius 126 3200 mm 168 4267 mm 9 1 to 10 0 12 15 Radius 138 3505 mm 168 4267 mm 10 1 to 12 0 12 15 Radius 162 4115 mm See NOTE 12 1 to 14 0 12 15 Radius 186 4724 mm See NOTE HEADROOM REQUIREMENT...

Страница 4: ...Section Identification Door Height Section Type Bottom Lock sec ond Intermediate s Top I third II fourth III fifth IV sixth V sev enth 6 0 18 18 18 N A 18 6 3 21 18 18 18 6 6 21 18 18 21 6 9 21 21 21...

Страница 5: ...view illustration Bottom section Bottom weather seal Bottom corner bracket warning labels Warning label Intermediate I section Tools Required Power drill Socket driver 7 16 Level Drill bits 1 8 3 16 9...

Страница 6: ...ft Cables J3 Left Hand and Right Hand End Bearing Brackets As Required J4 Left Hand and Right Hand Cable Drums J5 Center Bracket As Required J6 Center Bracket Bearing As Required J7 Torsion Shaft Tors...

Страница 7: ...et using 1 1 4 20 x 9 16 track bolt and 1 1 4 20 flange hex nut Place the center jamb bracket over the lower hole of the hole slot pattern that is centered between the bottom jamb bracket and flag ang...

Страница 8: ...corner bracket Secure the track roller carrier to the bottom corner bracket using 1 4 20 x 7 8 self drilling screws as shown Repeat for the other track roller carrier and repeat the same process for t...

Страница 9: ...OLLER GOES INTO HINGE TUBE FURTHEST AWAY FROM SECTION IMPORTANT ONCE THE 1 4 14 X 5 8 SELF TAPPING SCREWS ARE SNUG AGAINST THE LOWER HINGE LEAF TIGHTEN AN ADDITIONAL 1 4 TO 1 2 TURN TO RECEIVE MAXIMUM...

Страница 10: ...screws Inner end stiles Step Plate 8 NOTE Depending on your door you may have two different kinds of Step Plates or two of the same kind of Step Plates Refer to Package Contents to determine which St...

Страница 11: ...the bottom section remove the nail Position the left hand vertical track assembly over the track rollers of the bottom section and install as shown Drill 3 16 pilot holes into the door jamb for the la...

Страница 12: ...TO 3 1 2 89 MM FOR SMOOTH SAFE DOOR OPERA TION FOR QUICK INSTALL TRACK Complete the vertical track installation by securing the jamb bracket s and tightening the other lag screws Repeat for other sid...

Страница 13: ...hnuts are required to be installed onto the shaft of track roller stems IMPORTANT ACCURATELY POSITIONING THE PUSHNUT ONTO THE ROLLER STEM IS CRITI CAL ONCE THE PUSHNUT IS PUSHED ONTO THE ROLLER STEM T...

Страница 14: ...location Center bracket bushing assembly 5 16 x 1 5 8 Hex head lag screw RED HEAD or 5 16 x 2 1 2 Hex head lag screw RED HEAD Vertical line Mounting surface 3 Minimum Horizontal line Vertical line Mo...

Страница 15: ...TER BRACKET BEARINGS TORSION SPRINGS CABLE DRUMS MUST BE POSITIONED AS SHOWN Slide the flat edge of the couple half flush with the side edge of the torsion keyed shaft Insert 1 key into the slot of bo...

Страница 16: ...cable drum IMPORTANT VERIFY THAT THERE ARE NO OBSTRUCTIONS IN THE TRAVEL PATH OF THE DOOR SECTIONS OR COUNTERBALANCE LIFT CABLES NOTE Always assemble the left hand cable and cable drum first to help...

Страница 17: ...NG CONE ONCE SET SCREWS CONTACT THE SHAFT TIGHTEN SCREWS ONE FULL TURN HIGH SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH DO NOT adjust repair or remove springs or parts to which springs are connec...

Страница 18: ...s stated may be necessary If door rises off floor more than 2 ft under spring tension alone reduce spring tension If the door is hard to rise or drifts down on its own add spring tension A poorly bala...

Страница 19: ...LLED ON THIS DOOR 4 1 4 20 x 11 16 Self drilling screws Square hole in vertical track Second section Side lock End stile 1 8 Pull Down Rope WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATOR...

Страница 20: ...e drawbar operator must be according to manufacturer s instructions and force settings must be adjusted properly Refer to the owner s manual supplied with your drawbar operator for complete details on...

Страница 21: ...uctions DO NOT remove cover or paint over this tag Prod uct user should inspect this tag periodically for legibility and should order a replacement tag from the door manufacturer as needed Copyright 2...

Страница 22: ...ssary maintenance normal wear and tear acts of God or any other cause beyond the reasonable control of Seller or as a result of having been exposed to toxic or abrasive environments including blowing...

Страница 23: ......

Страница 24: ...rvice representative They will be happy to handle any questions that you may have Thank you for your purchase PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE After installation is complete leave this I...

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