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Waygate Technologies Everest Mentor Visual iQ VideoProbe, Руководство по эксплуатации

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Blade Counter Analytics

Introduction 

Waygate Technologies' Mentor Visual IQ borescopes now offers Feature Detection analytic technology to provide customers a solution for counting 

aerofoils passing through the live scene during in-situ visual inspections. Based on the InspectionWorks ecosystem, algorithms (analytics) can be 

deployed to the borescopes, placing enhanced technology capability at the point of inspection.  

What is the Blade Counter Analytic? 

The ability to count aerofoils during live video visual inspections enables the user and subsequent reviewers to identify individual aerofoils without 

influence by human error; therefore, inspections become more objective, more consistent, and more productive. 
Waygate Technologies has developed the ability to detect, track and count specific “points of interest” such as aerofoil Leading or Trailing Edges. It can 

be even leveraged to count within scenes such as blade roots. It is not limited to gas-washed surfaces only. 

Required Equipment

•  6.1 Device Hardware and Software 
•  Only operable on the Mentor Visual iQ (MViQ) Flame borescope. 
•  MViQ must be operating software version 3.60 or later. 
•  MViQ handset must be activated with ‘MVIQ-BLADECOUNT’ Feature Key part number. 
Blade Counter Analytic has the ability to: 
•  Count up or ascend 
•  Count down or descend 
•  Respond to change in direction of rotation and count accordingly 
•  Start the count with user-defined number 
•  Ensure full coverage of aerofoil inspection by including total blade count (if known) 
•  Customize location of ‘blade count’ text box to coincide with specific user needs e.g. if multiple aerofoils are present within a given Field of View (FoV) 
•  Operate using one of two sensitivity options to maximise likelihood of blade edge detection 

Содержание Everest Mentor Visual iQ VideoProbe

Страница 1: ...Everest Mentor Visual iQ VideoProbeTM Operating Manual MVIQAMANUAL Rev N...

Страница 2: ...n Display Setup 21 Connectivity Setup 23 Blade Counter Analytics 25 Still Analytics 33 Image Video Setup 39 Measurement Annotation Setup 40 Capturing and Adjusting Images 41 Working with Video 54 Meas...

Страница 3: ...ing Factory Settings 107 Appendix K Updating MViQ Software 108 Appendix L LongSteer Specifications 109 Appendix M InspectionWorks Connect IWC 110 Appendix N InspectionWorks Insight 115 Appendix O Cont...

Страница 4: ...ar boxes underwater structures etc With TrueSight MViQ delivers HD visuals a high intensity light source and superior visual processing for clearer sharper videos and still images right on your device...

Страница 5: ...gth and diameter configurations 16GB internal memory Comparison measurement Optional MDI QuickChangeTM Touchscreen POD Software Real3D Measurement Phase and Stereo Traditional Stereo measurement All t...

Страница 6: ...ns The following caution statements apply to use of the MViQ device in general Caution statements that apply specifically to particular procedures appear in the corresponding sections of the manual Be...

Страница 7: ...involved in a fire use an extinguisher approved for use on electrical and flammable metal fires Water must not be used CAUTION Do not store an uncharged battery as it may become unusable The battery s...

Страница 8: ...fabricant l utilisateur peut ne plus tre prot g des risques de blessure Mentions g n rales Attention Les mentions Attention qui suivent s appliquent l utilisation de l appareil MViQ en g n ral Les men...

Страница 9: ...z pas la batterie au feu et ne d passez pas sa temperature de fonctionnement Ne percez pas la batterie avec des clous ne la frappez pas avec un marteau ne marchez pas dessus et ne la soumettez pas des...

Страница 10: ...soft button rows Hard Key Name Short Press Long Press Double Press Back button and Power On Moves back one screen Moves to live image Save button Quick save assigns default name and location Save with...

Страница 11: ...n and move them apart to zoom in on an area of the image perform the opposite action to zoom out Once zoomed you can drag with your finger to change the displayed view 6 Select the Zoom function using...

Страница 12: ...into the funnel Note that the insertion tube s rubber Torsional Strain Relief base should be routed through the case s curved passage shown here Caution Before storing the insertion tube first remove...

Страница 13: ...ops or twists in the insertion tube before feeding it into the funnel Caution Before storing the insertion tube first remove the optical tip and install the head guard to protect the tip attachment me...

Страница 14: ...ncluded AC to DC power adaptor into a suitable AC power source The LED battery lights will illuminate according to the amount of charge attained The system may operate while charging Note The battery...

Страница 15: ...s and hold until the unit turns on The buttons and Liquid Crystal Display LCD will light and begin the power up sequence After approximately 1 minute the system screen will display live video and on s...

Страница 16: ...ore rotating clockwise to thread the tip on the camera Reverse the leveling process when removing OTA s To Remove an Optical Tip Support the bending neck and head of the probe with one hand and with t...

Страница 17: ...up 7 Allows the user to turn Wi Fi and Bluetooth connections on and off as well as work with networks and identify folders for file sharing Click here to learn more about Connectivity Settings 8 Setti...

Страница 18: ...Parameters Connectivity Settings Including Wi Fi on off Bluetooth on off Image Video Settings All parameters except Distortion Correction Table Measurement Annotation Including Text annotation Presets...

Страница 19: ...password requires the Default Profile be active 5 Select and follow the on screen prompts to restore the active Profile to the Factory Default Settings Loading a Logo A logo can be loaded onto the dis...

Страница 20: ...interest are primarily concentrated near the camera s home position this is a useful slider setting Slider at middle factory default Best for most general inspections Provides equal joystick sensitivi...

Страница 21: ...the center of the screen Camera articulation is now possible by moving the blue dot with a finger or stylus or by touching a spot withing the Expanded Tip Map 8 The customizable logo is displayed in t...

Страница 22: ...ops the cording and saves it in the current Video Save Location 15 Select how a double tap of the on screen toggle or a double click of the Menu key changes the User Interface UI is displayed Semi Tra...

Страница 23: ...re Select Connect to display a list of available WiFi networks to which the instrument can connect 7 Tap the screen to select an already known network from this list Select Manage Known Networks at an...

Страница 24: ...to open the file selecting process The path in the blue bar shown here identifies the folder that will be shared Next select Done to display the Warning statement listing the folder that will be share...

Страница 25: ...ect track and count specific points of interest such as aerofoil Leading or Trailing Edges It can be even leveraged to count within scenes such as blade roots It is not limited to gas washed surfaces...

Страница 26: ...l the tracking region or Blade Counter Lines is available This can be activated to enable probe re adjustment back to its original position if needed Blade Counter analytic will only be a reliable fun...

Страница 27: ...alytics softkey to view next page 4 Select Blade Counter tile and toggle from off to on state 5 Press Done softkey Repeat this procedure to de activate the analytic Adjust the blade aerofoil to simula...

Страница 28: ...s a blue line Adjust cursors and position line to coincide with blade edge Figure 1a and 1b Fig 1a Initial state post Analytic activation Fig 1b Adjust Entry Line to aerofoil edge Press next step soft...

Страница 29: ...Counter incrementing one digit up or down Assign Ascend or Descend Setting It is possible to configure the Blade Counter to count either Ascending factory default or Descending If the latter is requir...

Страница 30: ...the count coincides with the true number of blades passing through the tracking region and more specifically the trigger point Stop engine rotation after at least three blades have been rotated Now p...

Страница 31: ...d to warn the user of this risk It is recommend to pause engine rotation if entering into a different state Resuming LIVE state will reactivate the analytic Blade Number Lines On Off Once the user has...

Страница 32: ...unter setup If verifcation has failed please try one of the following Re assign the lines to a different position within the given FoV that presents a greater contrast Press the Sensitivity low softke...

Страница 33: ...dtoassisttheuserwhilstperforming in situ visual inspections Results will vary depending on your application State of art analytic applications are generally not 100 accurate and this analytic is no di...

Страница 34: ...ctivate LM2500 ADR S Analytic Recalled Image 1 From the live video state tap the Global Menu shortcut on the touchscreen or press MENU hardkey to activate the Global Menu page 2 Select FILE MANAGER an...

Страница 35: ...ined type Hide Show confidence value All the above functions are active within Freeze Frame and Recalled states It is possible to adjust amend or undo these adjustments at anytime once the image has b...

Страница 36: ...36 Press Review Indications and reveal the four subsequent options 1 HIDE all inferences 2 APPROVE 3 REJECT 4 EDIT Approving an indication reveals a Green Tick...

Страница 37: ...37 Rejecting an indication reveals a Red Cross X Pressing Edit enables the User to alter the defect classification e g From Tear to Dent Nick...

Страница 38: ...38 Activate the Global Menu Settings Scroll to Analytics and toggle to Show Confidence Subsequent inferences will now display Confidence Value as a percentage function...

Страница 39: ...r m a t t o e i t h e r H 2 6 4 H i g h o r H 2 6 4 L o w 7 Determines if the microphone icon appears in the display s bottom right corner during video recording When displayed tap the icon to mute o...

Страница 40: ...he tip to target distance decreases the 3DPM Range Finder displays an increasing number of illuminated bars In Default mode the illuminated bars are all blue In Color Mode the bar color transitions fr...

Страница 41: ...SB wired keyboard allows for remote control of iQ functions and probe articulation See Appendix O for a list of function key and key press combinations equivalent to iQ button and joystick operations...

Страница 42: ...mperature exceeds approximately 100 C and appears in the status bar System is overheated system shut down initiated this message displays in a red banner when internal temperatures exceed limits Shutd...

Страница 43: ...nsformation settings including Brightness Distortion Correction Invert Inverse and Overlay requires additional application Click here to learn about image settings 6 When a stereo OTA is calibrated to...

Страница 44: ...aptured image This allows viewing the full range of HDR images 4 HDR Bright is a preset HDR setting that provides better viewing in dark areas 5 HDR Dark is a preset HDR setting that provides better v...

Страница 45: ...can later be copied and pasted to optical media in an attached DVD drive 2 At all times the intended saving location in this case the Dev directory located on the D drive is listed here After a file i...

Страница 46: ...3 Select to navigate to the next higher directory within the File Manager 4 Select to Copy Rename and otherwise Edit stored files Click here to learn more about the file Edit feature 5 Choose which fi...

Страница 47: ...ide this bar left or right or move it with the Joystick to decrease or increase the amount of image magnification Repeat this process to return to a unmagnified image Zoom value of 1X 4 Select Done wh...

Страница 48: ...ideo The brightness level selected when an image is saved will be maintained when the image is recalled Note When viewing live images adjusting the brightness means controlling exposure time camera ga...

Страница 49: ...avigate the camera by temporarily eliminating the second image 12 Tap to turn the illumination LED ON or OFF 13 Tap the on screen Color Saturation button to adjust the amount of color in the image Whi...

Страница 50: ...enu which contains the twelve image transformation settings Adjust settings as needed 2 To save the image transformation settings in a user named Preset select Save to Preset The Preset List will open...

Страница 51: ...image will be identified as either Live Frozen FF or Recalled 3 Select which image is active by touching either side of the split screen or by selecting this soft key or moving the joystick left or ri...

Страница 52: ...typing 6 Select Done when finished typing the note which will appear on the image surrounded by a blue box indicating it is selected While in this selected state the note can be moved by dragging with...

Страница 53: ...microphone click here to specify the microphone attached and other Image and Video settings 3 Select either control to momentarily Stop or permanently Cancel the audio recording process 4 Select Done...

Страница 54: ...keys shown here and all other on screen features will appear in the video recording Double tap the soft key bar s toggle switch to move these buttons off the screen if you do not wish to include them...

Страница 55: ...ured on the Everest XLG3 and XLGo VideoProbe systems including their previously captured measurements However we do not support re measurement of images captured with systems other than the MViQ Measu...

Страница 56: ...g the Brightness and or Dark Boost Comparison Over stereo measurements Use the probe headguard or any other tip optic Measure with probe tip farther away Measure large objects Check approximate size o...

Страница 57: ...defines a flat 3D plane which provides a surface onto which measurement cursors are projected This enables measurement of missing material or edge indications where red pixels would otherwise prevent...

Страница 58: ...ach end of the mapped blade edge can be moved to exclude end portions from the min max average analysis Area Depth Description Gives a depth profile through the deepest or highest point in an area of...

Страница 59: ...and Area Depth Profile the profile slice along the surface is shown For Depth Depth Profile Area Depth Profile and measurement utilizing a Measurement Plane a blue rectangle in the point cloud view i...

Страница 60: ...ts without affecting the profiles taken between the reference lines The resulting dimension shows the height or depth from the Measurement Plane Use only with flat reference surfaces Applications for...

Страница 61: ...close to being on the defined Measurement Plane those whose distance from the plane is within 1 of their distance from the tip are shown in green Points lacking 3D data appear red For best accuracy ad...

Страница 62: ...as the EVA increases when measuring near an edge If the EVA exceeds an upper limit 25 for Point to Line 35 for Area and Depth measurement types with cursors placed near an edge the system displays a...

Страница 63: ...ace When the camera is farther from the surface a single bar is shown As the tip is moved closer to the surface more bars are illuminated Large length measurements may be performed with few bars illum...

Страница 64: ...d Zoom Window automatically opens allowing for precise positioning of the active cursor Tap the window s edges or tap on the cursor then control with the joystick to adjust the active cursor position...

Страница 65: ...stick to adjust the active cursor position Click here to learn about turning the Zoom window on or off 8 Use to select from available Views Click here to learn about available Views Note Depth Profile...

Страница 66: ...r left corner of the figure below MTD stands for Maximum Target Distance and is the distance from the stereo tip to the cursor that is furthest from the tip Small measurements especially depth or dept...

Страница 67: ...es for measurement you determine that the wrong serial number was selected refer to items 10 and 11 Note When an application calls for placement of measurement cursors within an area that does not inc...

Страница 68: ...ew 9 Select to Add another measurement up to five are allowed on any display Once more than one measurement are displayed select Next Measurement to change which measurement is active or simply tap on...

Страница 69: ...evaluate the level of noise relative to indication size while verifying proper cursor and profile position for the desired measurement Choose between Measurement Image and Full Image to view only the...

Страница 70: ...by adjusting the viewing angle and the image brightness in the areas where you will be placing cursors Small glare speckles do not present a problem but larger glare areas may appear in different posi...

Страница 71: ...e in the match is low For every matching cursor the system calculates a match strength value between 0 lowest confidence and 5 highest confidence If too little detail is present the system simply does...

Страница 72: ...erial number of the tip currently installed If after collecting images for measurement you determine that the wrong serial number was selected refer to items 10 and 11 on the next page of this manual...

Страница 73: ...n hides or displays the soft keys and status bar 11 Select Options then Change Tip to retain the image captured and measurement s performed while correcting for an incorrectly specified tip serial num...

Страница 74: ...highlighted Zoom Window allows for precise positioning of the active cursor Select and drag it to change its location on the display screen 4 Tap on these arrowheads near the perimeter or use the joys...

Страница 75: ...fourth cursor at the perpendicular distance you want to measure Note Depth measurements taken at a low accuracy index are particularly sensitive to the matching cursor s position If the accuracy inde...

Страница 76: ...acy by making the surface to be measured appear perpendicular to the probe view The target and known object should both be in the same plane at the same distance from the camera and as close as possib...

Страница 77: ...ces are clean Wipe with a clean cloth and alcohol Check point cloud view for excessive waviness or ripple which would indicate dirt or oil contamination or tip damage Try a non perpendicular view such...

Страница 78: ...g the file simply hides it from view Deleting a file from Write Once media does not increase available space on the DVD or Blue Ray 2 To access files or folders on the USB or DVD drive tap the on scre...

Страница 79: ...gher directory within the File Manager 4 Choose which file types to display 5 Tap to switch between the Soft Key Bar s top and bottom row To Create a New Folder select Create Folder from the bottom ro...

Страница 80: ...ile extension of mdz A maximum of fifty MDI inspection files may be loaded at any given time 1 Select to launch the MDI process 2 Load a new inspection or Delete an existing one 3 Select to browse for...

Страница 81: ...the final MDI inspection report 8 To enter information select the corresponding line and the Virtual Keyboard will automatically launch Note A compatible USB or bluetooth keyboard facilitates text ent...

Страница 82: ...s you to identify the asset location or identification point where you will record images and videos 4 These bread crumb labels indicate the level s within the inspection identify your current positio...

Страница 83: ...colored red Approving a Full MDI Branch 2 A long press inside the rectangular tile in the MDI menu will cause a check mark to appear This will indicate that the entire branch has been inspected Captu...

Страница 84: ...rvation A drop down list of characterizations which may be associated with this image Multiple characterizations may be selected from this drop down menu Select Done to complete the selected observati...

Страница 85: ...e all reference material for the active inspection into the folder identified at the beginning of the inspection for storage of results Stopping and Resuming an Inspection To stop an inspection which...

Страница 86: ...pection 2 After selecting the inspection for which you wish to generate a report choose Done 3 Report contents page layout and other features can be customized as described in the next section of this...

Страница 87: ...ULT Use the factory default settings for all parameters BROWSE Select an MS Word doc to use as report cover page Note a multi page MS Word document may be used End Note Select the pages to include as...

Страница 88: ...e not to dislodge the O ring Washed out images may be an indication of a dislodged or missing O ring Caution Use ONLY the micro swabs from the XA CLEANKIT to clean the inside of 3D phase measurement O...

Страница 89: ...ns an aperture unlike previous product generations Image quality is otherwise poor Various If available connect a different probe to handset If image quality issue is associated with a specific probe...

Страница 90: ...so that it can complete its shutdown sequence Then turn it back on Insertion tube does not freely withdraw from the storage reel Insertion tube is stuck Gently push the insertion tube in and out with...

Страница 91: ...ies for a replacement charger or O ring When plugged into AC power system will not turn on Incorrect charger Defective charger Defective Battery Verify the correct charger is marked with 100 240V AC 5...

Страница 92: ...92...

Страница 93: ...s 17 1 cm x 19 7 cm x 38 1 cm 6 75 x 7 75 x 15 Case Dimensions Small standard 35 0 cm 54 5 cm 23 0 cm 13 78 21 46 9 05 Case Dimensions Large optional 57 2 cm 56 3 cm 41 2 cm 22 52 22 16 16 22 System W...

Страница 94: ...and Classifications MIL STD 810G United States Department of Defense Environment Tests Sections 501 5 502 5 506 5 507 5 509 5 510 5 511 5 514 5 516 5 521 5 MIL STD 461F U S Department of Defense Elec...

Страница 95: ...of arrows Articulation Control User selectable steer vs steer stay articulation tip Home return to neutral forward tip orientation Software Updates Field upgradable via USB ThumbDrive Languages Englis...

Страница 96: ...96 Appendix B Optical Tip Table...

Страница 97: ...under this warranty is limited to the repair or replacement of components determined by Waygate Technologies to be defective within the warranty period at no cost to the original purchaser except for...

Страница 98: ...igate to the Measurement Annotation section of the Settings menu and select Verify 2 Insert the tip into the verification block and follow the on screen prompts to complete the test The system will au...

Страница 99: ...the crosshairs With accurate cursor placement a measurement tip of any type in good condition should give results of 0 100 0 005 inches 1 00 0 05 mm If your measurement does not fall within these limi...

Страница 100: ...cal symbols of specific levels of toxic metals as follows Cadmium Cd over 0 002 Lead Pb over 0 004 Mercury Hg over 0 0005 The risks and your role in reducing them Your participation is an important pa...

Страница 101: ...pment Classification Group 1 Class A The mark on this product indicates it has been tested to and conforms with the provisions noted within the 2004 108 EC Electromagnetic Compatibility Directive The...

Страница 102: ...aration between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV techni...

Страница 103: ...50 MHz and 5650 5850 MHz these radars could cause interference and or damage to license exempt LAN devices Cet appareil pour r seaux locaux radio lectriques dans les bandes de fr quences 5150 5250 MHz...

Страница 104: ...t entitled to protection against harmful interference even of the same type stations and cannot cause interference to systems operating on a primary basis South Korea Wireless Statement EMC registrati...

Страница 105: ...th a custom icon 1 Tap the lower left corner of the display typically contains a Logo at any time to open the Global Menu select Setup and then open the System menu You can now choose to Load a Logo 2...

Страница 106: ...rking in Gimp 2 follow the process below to convert a single color image into a transparency 1 Select and Open the PNG file in Gimp2 as shown 2 Select Image Mode RGB 3 Choose a single color 4 Select C...

Страница 107: ...the license documentation of each software package again available upon request Furthermore such disclaimers and license requirements and restrictions only apply to each open source software package...

Страница 108: ...tatus message appears when updates are detected 3 Select to immediately search for available updates on a connected USB drive and or via the Internet connection 4 Status bar icon appears when software...

Страница 109: ...t be extended at least 10 feet off the reel User is able to continue to inspect and steer while removing the probe from the reel No need to remove the entire length of the probe from the reel prior to...

Страница 110: ...Ensuring your MViQ is equipped with this optional feature Starting and Stopping a session Inviting an expert to participate and Expert Login supported browser required Using the Chat feature and other...

Страница 111: ...chase the IWC capability 3 To active IWC capabilities purchased after device delivery select InspectionWorks Connect in the Settings menu 4 Select Activate to enter your product key Other selections a...

Страница 112: ...termine if the network connection is sufficient to support IWC communication and Activate IWC or check when your trial activation ends 8 After reading the Terms of Use select Ok to start your session...

Страница 113: ...when an Expert joins the session This icon remains whenever an Expert is logged into the session 17 Select the upper button to open the Chat Box and or send a chat message Select the lower button to...

Страница 114: ...t 22 This icon indicates the displayed image can be viewed by the logged in Expert 23 Press here to stop sharing the displayed image with the logged in Expert Note stopping display sharing does not en...

Страница 115: ...endix O Controlling the iQ with a Keyboard Connecting a wireless Bluetooth or USB wired keyboard allows for remote control of MViQ functions and probe articulation Following is a list of function key...

Страница 116: ...unes installer and copy it to a USB drive This can be downloaded from https www apple com itunes download 2 Insert the USB drive into the MViQ system 3 Select iTunes64SetUp exe from the USB drive via...

Страница 117: ...15 17 20 00 802 11g Measured Power dBm Output Power dBm EIRP dBm Limit dBm 2412 MHz Normal 12 62 13 40 15 90 20 00 2442 MHz Normal 14 94 15 72 15 72 20 00 2437 MHz Normal 15 42 16 20 16 20 20 00 802...

Страница 118: ...422 MHz Normal 5 20 6 57 11 67 14 17 2442 MHz Normal 10 72 11 42 16 81 19 31 2462 MHz Normal 11 05 10 48 16 50 19 00 5150 MHz to 5350 MHz Transmitter power dBm EIRP Antenna Duty cycle Modulation Lowes...

Страница 119: ...nnel Middle channel 1 0 99 6 Mb OFDM 20 0 20 6 1 0 92 54 Mb OFDM 19 8 20 6 1 0 99 HT0 20 MHz 19 8 20 5 2 0 99 HT0 20 MHz 20 6 20 5 1 2 0 98 HT8 20 MHz 21 4 21 8 1 0 85 HT7 40 MHz wide 19 4 20 2 2 0 85...

Страница 120: ...n stored in that condition for an extended time period Battery Storage Caution Do not store an uncharged battery as it may become unusable The battery s protective circuitry will not allow charging be...

Страница 121: ...upport Centers 123 D Date 19 Date Format 20 Default Profile 18 Depth Profile 48 52 Distortion Correction 33 Distortion Correction Table 24 DVD drive 29 DVD reader recorder 61 E Edge View Angle 25 45 E...

Страница 122: ...15 Preset Annotation 25 Preset Image Transformation Settings 34 Probes 16 Profile 18 Q Quick Save 29 R Range Finder 25 Recalled Image 30 Recalled Video 38 Recording Live Video 38 Reference Dimension...

Страница 123: ...ting Measurements 60 U Updating MViQ Software 89 USB Slave Mode 23 USB Storage Device 61 V Verifying Measurement Tips 80 video 38 video recording format 24 Video Save Location 24 View 28 Virtual Keybo...

Страница 124: ...1 Asia Pacific Baker Hughes Solutions Pte Ltd 10 Lok Yang Way Singapore 628631 Phone 65 62135500 China Baker Hughes Sensing Inspection Co Ltd No 8 Xi hu Road Wu jin high tech zone Changzhou Jiang Su 2...

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