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26

Replacing the Media 

NOTICE

Ion exchange resin may need to be replaced periodically 

due to physical breakdown caused by chlorine/chloramine 

disinfectants, or fouling caused by certain metals such as 

iron and manganese.

  1.  Mark the location of the mineral tanks on the floor incase they 

need to be moved once all water, resin and gravel has been 

removed. This will help with realignment of the plumbing after 

media replacement. DO NOT attempt to move a mineral tank 

that contains media and or water.

  2. Open the bypass valve.
  3.  Close the inlet and outlet isolation valves for the mineral tank 

needing media replacement

  4.  Locate “Manually Initiating a Regeneration” on page 18 of this 

manual and follow the steps to place the system in the back-

wash position. This relieves any pressure inside the mineral 

tank. Once the system cycles into the backwash position, 

unplug the control valve from the power outlet to keep the 

system in the backwash position. 

  5.  Disconnect the inlet, outlet, and drain union plumbing fittings. 

Then, if necessary for the removal of the control valve from 

the mineral tank, remove the remaining plumbing from the 

inlet, outlet and drain ports of the control valve.

  6.  Disconnect the meter cable from the from the from the meter 

dome and from the P5 port located on the back of the control 

valve controller. Store the meter cable in a safe location.

  7.  Disconnect the brine tubing from the control valve’s brine  

connection port.

  8.  Disconnect the power supply cable from P14 port located on 

the back of the control valve controller.

  9.  If this is an HCTA-200 or HCP-200 series system disconnect 

any interconnecting communication cables from the P1 and 

P3 ports located on the back of the control valve controllers.

10.  Remove the control valve from the mineral tank by turning 

the control valve counter-clockwise when viewed from above. 

Keeping a firm grip on the control valve, continue to rotate 

until it can be lifted off of the top of the mineral tank. Store 

the control valve in a safe location.

11.  Note the top of the distributor tube. It must be flush with the 

top of the tank. If it is above the top of the tank by more than 

1/2" the distributor tube may have become disconnected from 

the distributor screen in the bottom of the mineral and must 

be reconnected.

12.  Obtain a length of 3/4" sch. 40 PVC that is the same height 

as the mineral tank and a length of 1" clear braided poly-vinyl 

hose. The hose must be long enough to reach the nearest 

floor drain. (Both of these can be acquired at a local hard-

ware store). 

13.  Insert one end of the pipe inside the hose and the other end 

of the pipe into the top of the mineral tank and down into 

the resin media. Put the other end of the hose inside a water 

permeable bag and locate the bag over the floor drain.

14.  Insert a garden hose into the bag side of the poly-vinyl hose 

to fill the hose and PVC pipe with water. Air will bubble out of 

the tank. Once all the air is out of the hose and pipe, remove 

the garden hose from the polyvinyl hose to establish a 

siphon. The resin can then be siphoned into the bag. Use the 

garden hose to maintain a full water level in the mineral tank 

to. The bag end of the poly-vinyl hose must remain lower in 

elevation then the end of the PVC pipe in the mineral tank 

to maintain the siphon. The bag will retain the resin while the 

water flows down the drain. Use caution not to allow resin to 

enter the floor drain.

15.  Continue to siphon resin until it is completely evacuated from 

the mineral tank. Gravel will clogged the siphon hose and, if 

it must be removed due to fouling, or to repair or replace a 

damaged distributor tube and screen, must be evacuated by 

other means.

16.  If replacing gravel, inspect lower distributor screens for dam-

age and replace if necessary.

17.  To add new media and reconnect control valve to mineral 

tank follow General Installation steps 3-4K located on page 9 

of this manual.

18.  Reconnect inlet, outlet, and drain plumbing to the control 

valve and tighten the plumbing union fittings on each of these 

plumbing lines.

19.  Reconnect brine tubing to brine connection port of control 

valve.

20.  Reconnect meter cable to meter dome. Then reconnect the 

other end of the meter cable to the P5 port located on the 

back of the control valve controller.

21.  If this is an HCTA-200 or HCP-200 series system reconnect 

any interconnecting communication cables to the P1 and P3 

ports located on the back of the control valve controllers.

22.  Open the inlet isolation valve slightly, until water can be heard 

flowing through the isolation valve and allow the mineral tank 

to fill with water. Air will come out of the drain line until the 

mineral tank is full of water. Once water flow at the drain line 

is observed, fully open the inlet valve and allow water flow 

to drain for 10 minutes to flush the resin bed of any color. If 

water at the drain shows any discoloration, continue to flush 

the resin bed until water at the drain is clear.

23.  After resin bed flushing is complete, reconnect the power 

supply cable to the P14 port located on the back of the 

control valve controller. Plug the system back in to the power 

outlet so that it will return to the service position.

24.  Fully open inlet and outlet isolation valves and close bypass 

valve.

25.  Check for leaks and repair as required.
26.  Open hot and cold side of a treated water faucet to flush any 

air from the plumbing system.

If this is an HCTA-200 or HCP-200 series system replace media in 

each mineral tank according to this media replacement procedure.

Bag

Floor 

Drain

1" hose

3/4" PVC 

hose

Содержание HC-200 Series

Страница 1: ...Installation Operation and Maintenance 2 Commercial Water Softeners Series HC 200 HCTA 200 HCP 200 HC 200 Simplex Systems HCTA 200 Duplex Alternating Systems HCP 200 Duplex Triplex and Quadplex Progre...

Страница 2: ...ality components Simple programming corrosion resistant mineral tank s and an easy to service design ensures this system will be durable and easy to maintain Thank You The Watts Team Softened water pr...

Страница 3: ...r that is microbiologically unsafe or of unknown quality This system will not make microbiologically unsafe water safe Water that is unsafe must be treated separately from this conditioner Operating a...

Страница 4: ...exchange water softening is a process where an ion exchange resin is used to effectively exchange calcium and magnesium hardness cations for sodium cations in the water New or freshly regenerated ion...

Страница 5: ...neration B System 7 2 Mineral Tanks 1 Meter Immediate Regeneration C System 14 2 8 Mineral Tanks 2 8 Meters Immediate Regeneration Progressive Flow Tank Staging GPM Threshold for Progressive Feature _...

Страница 6: ...2184 977 16 2449 361 8 917 361 8 917 39 991 60 1524 1560 709 Series HCTA 200 MODEL NO DIMENSIONS WEIGHTS A B C D E F G in in in mm in mm in mm in mm in mm in mm lbs kgs M4043TA 29NT 673 8 1711 673 8 1...

Страница 7: ...EL NO ORDERING CODE DESCRIPTION SPACE REQUIRED WEIGHT D X W X H LBS M4043TI NH 68110194 3 Cubic Foot 2 Progressive Duplex Softener with Flow Meters 38 x 55 x 87 530 M4047TI NH 68110195 4 Cubic Foot 2...

Страница 8: ...rding to the diagram below according to your specific series number If any components are missing or damaged contact your Watts representative If they can not be reached contact Watts customer service...

Страница 9: ...with the top of the tank Test the tape cap to make sure it can not come off during the media loading process 4d For systems 24 in diameter and larger fill the mineral tank 1 3 full with water to prev...

Страница 10: ...P14 port s of the control valve controller s See pages 14 15 for P14 location 18 If applicable install a metal bonding strap across metal inlet and outlet plumbing lines to maintain electrical contin...

Страница 11: ...te and local codes Do not construct drain line to elevations that exceed 4 feet above the control valve s drain port 11 The full weight of the piping and valves must be supported by pipe hangers or ot...

Страница 12: ...12 Installation Diagrams Series HCTA 200 Duplex Alternating Systems Top View Side View Front View...

Страница 13: ...13 Installation Diagrams Series HCP 200 Progressive 2 4 Tank Systems Top View Side View Front View...

Страница 14: ...Power Supply 3150 3900 Valves Wire Harness Meter Cable Power Supply Communication Cables Hinge Mount mount per valve model noted 44404 Rev A 44403 Rev A HC 200 HCTA 200 HCP 200 Systems use 2900 2900S...

Страница 15: ...15 Wiring Diagram 44403 Rev A Wiring diagrams are reference only All wiring should be done by a certified electrician and meet all electrical codes...

Страница 16: ...menu navigation Network two to eight valves via shielded CAT5 cables LED Status Indicator Blue In Service Flashing Blue Regeneration Queued Green Regeneration Flashing Green Standby Red Error conditio...

Страница 17: ...17 Controller Display...

Страница 18: ...egeneration If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request shall be cleared Pressing the Extra Cycle button while in regeneration will cau...

Страница 19: ...ote Regeneration Ability to trigger a regeneration via a remote input Regeneration Types Softener Filter Meter Delayed When volume remaining reaches zero and the scheduled regeneration time is reached...

Страница 20: ...n the NXT2 circuit board Activates during selected cycle step Activates upon selected start time Range 0 91 minutes Deactivates upon selected end time Range Start Time plus 1 minute Activates when sel...

Страница 21: ...amming certain values may not be able to be viewed or set 7 The controller will display local information not system information 8 In the event of a regeneration occurring while displaying mas ter pro...

Страница 22: ...e button to advance to the next value Press the Left button to retreat to the previous value 3 Where applicable use the Up and Down buttons to adjust a value as desired 4 After progressing through all...

Страница 23: ...splayed When regeneration has been completed the display will return to the main screen Example Real time flow rate reading Example Peak flow since last regeneration Example Gallons at the outlet sinc...

Страница 24: ...n buttons to adjust as desired 3 Press the Extra Cycle button to advance to the Month field Press the Up or Down buttons to adjust as desired 4 Press the Extra Cycle button to advance to the Calendar...

Страница 25: ...X X X X X X X Off Immediate Delayed Auxiliary 1 2 X X X X X X X X X X Off Alarm Based Cycle Based Time Based Lock Window 1 2 X X X X X X X X X X On Off Meter Type X X X X X X X X Paddle 0 75 1 1 5 2...

Страница 26: ...the other end of the hose inside a water permeable bag and locate the bag over the floor drain 14 Insert a garden hose into the bag side of the poly vinyl hose to fill the hose and PVC pipe with wate...

Страница 27: ...ON 5 0 GPM F 14 SOFTENER 3 1 68108571 V7103 07 FC BUTTON 7 0 GPM F 16 SOFTENER 3 1 68108574 V7103 10 FC BUTTON 10 0 GPM F 18 SOFTENER 3 1 68108575 V7103 12 FC BUTTON 12 0 GPM F 21 SOFTENER 3 1 6810857...

Страница 28: ...3E BRINE TANK ASSY 24X41 BLK W GRID AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102503 G2004B BRINE TANK ASSY 24X50 BLK W GRID AIR CHECK FOR 1 2 BRINE HOSE 13 1 68102512 G2009A BRINE TANK ASSY 30X50 BLK W AIR...

Страница 29: ...00 Upper Powerhead 2900 UPPER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104633 K4560410 NT UPPER POWERHEAD F 2900S 24V NXT2 W POWER SUPPLY NO TIMER 2 1 68104575 K4560219 02 COVER FOR 2750 29...

Страница 30: ...30 NXT2 Controller Assembly NXT2 CONTROLLER ASSEMBLY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104777 K4562115 CONTROLLER ASSEMBLY NXT2 1...

Страница 31: ...31 NXT to NXT2 Conversion Kit NXT TO NXT2 CONVERSION KIT ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104778 K4562121 01 CONTROLLER ASSY CONV KIT NXT TO NXT2 W 24V US POWER SUPPLY 1...

Страница 32: ...rts 2900 Lower Powerhead 2900 LOWER POWERHEAD ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104635 K4560411 NT LOWER POWERHEAD F 2900S 24V NTXT2 NO COVER 2 1 68104574 K4560217 02 COVER FOR 2900 LOWER POWE...

Страница 33: ...DOWNFLOW F 2900S UPPER 4 1 68104546 K4560128 SEAL SPACER KIT F 2900S LOWER 5 1 68104732 K4561550 PISTON ASSEMBLY DOWNFLOW HWBP F 2900S LOWER 5 1 68104733 K4561555 PISTON ASSEMBLY DOWNFLOW NHWBP F 2900...

Страница 34: ...BRINE FLOW WASHER 25 GPM 5 1 68104118 K4512095 BRINE FLOW WASHER 50 GPM 5 1 68104119 K4512097 BRINE FLOW WASHER 1 0 GPM 6 1 68104079 K4510913 00 INJECTOR NOZZLE 00 VIOLET 6 1 68104080 K4510913 000 INJ...

Страница 35: ...00 INJECTOR NOZZLE 00 VIOLET 5 1 68104080 K4510913 000 INJECTOR NOZZLE 000 BROWN 5 1 68104081 K4510913 BL INJECTOR NOZZLE 2 BLUE 5 1 68104082 K4510913 G INJECTOR NOZZLE 4 GREEN 5 1 68104083 K4510913 R...

Страница 36: ...1 7CB INJECTOR NOZZLE 7C BLACK 3 1 68104214 K4514802 3Y INJECTOR THROAT 3C YELLOW 3 1 68104215 K4514802 4G INJECTOR THROAT 4C GREEN 3 1 68104216 K4514802 5W INJECTOR THROAT 5C WHITE 3 1 68104217 K4514...

Страница 37: ...04109 K4512085 FLOW CONTROL WASHER 1 2 GPM 2 1 68104110 K4512086 FLOW CONTROL WASHER 1 5 GPM 2 1 68104111 K4512087 FLOW CONTROL WASHER 2 0 GPM 2 1 68104112 K4512088 FLOW CONTROL WASHER 2 4 GPM 2 1 681...

Страница 38: ...h Electronic Meter 2 INCH STAINLESS STEEL METER ASSY ITEM NO QTY PART NUMBER DESCRIPTION 1 1 68104756 K4561934 10 METER ASSEMBLY COMPLETE 2 STAINLESS STEEL MECH ELEC 2 1 68104199 K4514716 METER DOME P...

Страница 39: ...generation Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Remove piston and clean control valve Loss of mineral through drain line Air...

Страница 40: ...ected system type in Master Programming Push correct valve settings in Master Settings Motor Stall No Changes Detected in the Optical Sensor for 6 Seconds The motor is on but no encoder pulses are det...

Страница 41: ...41 Water Softener Flow Diagrams Down Flow Brining 2 Backwash Position 3 Brine Position 4 Slow Rinse Position 5 Rapid Rinse Position 6 Brine Tank Refill Position 1 Service Position...

Страница 42: ...42 Water Softener Flow Diagrams Up Flow Brining 2 Brine Position 3 Slow Rinse Position 4 Backwash Position 5 Rapid Rinse Position 6 Brine Tank Fill Position 1 Service Position...

Страница 43: ...43 Flow Data and Injector Draw Rates Down Flow...

Страница 44: ...ilox Micro Z and neutralizing media are also not covered by this warranty In the event of a covered defect within the warranty period the Company will at its option replace or recondition the product...

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