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WL200 Manual

Page 3 - Revision: 4-29-2019

TABLE OF CONTENTS

USER GUIDE

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Safety Alert Symbols ................................................................ 4

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Safety Precautions ................................................................... 4

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Features and Benefits .............................................................. 6

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Certifications ............................................................................ 7

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Model Designations and General Specifications ..................... 8

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Electrical and Shipping Specifications ...................................... 9

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Operating Instructions ........................................................... 10

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Warranty ............................................................................... 11

SERVICE GUIDE

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LG Compressor Upgrade ........................................................ 13

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Service Requirements ............................................................ 13

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Adjusting Cold Water Set Point ............................................. 14

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Replacement Components (Consumables) ........................... 15

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Countertop Drawings and Parts List ...................................... 16

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Tower Drawings and Parts List…………………… ........................ 22

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Flow Diagrams ........................................................................ 28

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Electrical Schematics .............................................................. 30

INSTALLATION GUIDE

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Pre-Installation Procedures ................................................... 32

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Countertop Draining Procedure ............................................ 35

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Tower Draining Procedure ..................................................... 36

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Installation Instructions ......................................................... 37

TROUBLESHOOTING GUIDE

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Power Troubleshooting ......................................................... 39

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Dispense Troubleshooting ..................................................... 41

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Cold Water Troubleshooting .................................................. 48

Содержание WL200

Страница 1: ...0 Stonegate Circle Omaha NE 68164 800 288 1891 www waterlogicdealers com Tech Portal Website techportal waterlogic com Waterlogic International LTD Global Headquarters Grenfell Road Maidenhead Berkshi...

Страница 2: ...l who are experienced in the installation function and repair of Waterlogic equipment This publication is written for use by these qualified individuals Waterlogic encourages users to learn about prod...

Страница 3: ...E GUIDE LG Compressor Upgrade 13 Service Requirements 13 Adjusting Cold Water Set Point 14 Replacement Components Consumables 15 Countertop Drawings and Parts List 16 Tower Drawings and Parts List 22...

Страница 4: ...uture use DANGER This product can cause death or severe injury if incorrectly operated installed or maintained The installation maintenance sanitizing and any repair must be performed by qualified per...

Страница 5: ...t sunlight heat sources or ambient air temperature above 37 C 100 F or below 2 C 35 F Install indoors and keep unit away from excessive humidity Never expose to freezing temperatures Ensure there is a...

Страница 6: ...has 2 liters of Cold Water Capacity BioCote Anti Microbial Protection Certain plastic silicon and painted surfaces surrounding the dispensing areas and drip tray are infused with an exclusive additive...

Страница 7: ...ing Water Coolers CSA C22 2 No 120 CSA Standard for Refrigeration BPA Free Waterlogic tests for BPA and declares that all of its products are Bisphenol A FREE and contain no harmful BPA plastics Water...

Страница 8: ...unter Top WL200 Tower Water Connection Quick Connect Cold Water Temperature Cold Water Temperature Factory Set Point 5 C 41 F Adjustable 1 1 12 2 C 34 54 F Cold Tank Size Tower 4 Liters 1 1 Gallons Co...

Страница 9: ...5 34cm x 41cm x 103cm Weight dry 42 pounds 19 5 kg 58 pounds 26 5 kg ELECTRICAL SPECIFICATIONS ELECTRICAL SUPPLY 120V 60Hz 1PH 15 Amp Service COMPONENT POWER approximate AMP DRAW approximate Compresso...

Страница 10: ...e 10 Revision 4 29 2019 OPERATING INSTRUCTIONS The above picture shows front LCD display and control panel for the Waterlogic WL200 Water Treatment System For Cold Water Press the Dispensing Button Di...

Страница 11: ...c for evaluation The form is available at www waterlogic us Supporting documentation must include but is not limited to proof of purchase installation date failure date and supporting installation and...

Страница 12: ...ELECTRICAL HAZARD Unplug before inspection and service 2 Ensure there is adequate minimum of 2 clearance around the unit and clean the condenser grill and compressor fan to provide efficient cooling s...

Страница 13: ...tor External Capacitor New LG CSB035 LJCM Compressor Repair Replacement Parts for are not interchangeable with older other compressors Older version of LG compressor is obsolete and no longer availabl...

Страница 14: ...w under the decal at the rear of the unit Remove the red portion of the Cold Tank Temperature label to access the adjustment screw The factory set point is 41 F and is indicated by the dot on sheet me...

Страница 15: ...lter Element PN FT 0055 WLT FT 0053 Every 6 months or as required Local water conditions will determine proper filter type and maintenance schedule FT 0053 IL WLT Replacement parts can be obtained fro...

Страница 16: ...WL200 Manual Page 16 Revision 4 29 2019 WL200 COUNTER TOP DRAWINGS with PART NUMBERS Wetted Parts...

Страница 17: ...per every 10 units purchased PU 4016 Yes 1 1 CU 0001 Solenoid Cushion Recommend stocking 2 each per every 10 units purchased CU 0001 Yes 2 10 3048 Faucet Nipple Blue with Screen Recommend stocking 2...

Страница 18: ...Leak Detection PCB EN 6111 A No 10 1 10 3017 PCB Stand off Pin EN 6059 Yes 11 Purchase from John Guest 1 4 Union Elbow John Guest P N P10308S PU 4008 No 12 12 1210 UV Lamp Retaining Threaded Nut Count...

Страница 19: ...2 8050 Front Upper Drip Tray Insert Panel PL 1146 Yes 21 12 8605 PCB Cover PL 1180 CN Yes 22 12 8615 Main PCB EN 6086 Yes 23 NA Front Upper Insert Panel Charcoal PL 0084 L00 CL No 24 12 3175 Filter Br...

Страница 20: ...0216 L00 00 Capacitor Bracket ST 0216 L00 00 Yes 34A 4 CO 0017 L00 00 PTC Relay CO 0017 L00 00 Yes 34A 5 CO 0018 L00 00 Overload Protector CO 0018 L00 00 Yes CO 9001 A 10 2200 Compressor 34B 1 10 220...

Страница 21: ...I EL 5016 Yes 34 EL 5053 Fuse Holder and Fuse 120V 15A with One Wire EL 5053 Yes 34 1 10 3013 Fuse 120V 15A EL 5010 Yes 35 12 5600 Red Power and Compressor Switch EL 5019 A Yes 36 12 8061 Silver Back...

Страница 22: ...WL200 Manual Page 22 Revision 4 29 2019 WL200 TOWER DRAWINGS with PART NUMBERS Wetted Parts...

Страница 23: ...0001 Solenoid Cushion CU 0001 Yes 1 12 1500 Solenoid Valve 500 mm Recommend stocking 2 each per every 10 units purchased PU 4016 Yes 1 1 CU 0001 Solenoid Cushion Recommend stocking 2 each per every 10...

Страница 24: ...8050 Front Upper Drip Tray Insert Panel PL 1146 Yes 9 12 8605 PCB Cover PL 1180 CN Yes 10 12 8615 PCB for Cold Water EN 6086 Yes 11 NA Front Upper Insert Panel Charcoal PL 0084 L00 CL No 12 12 8000 Si...

Страница 25: ...A Yes CO 0020 L00 00 Compressor 34A 1 CO 0020 L00 00 LG Compressor 120V R134A CSB035LJCM CO 0020 L00 00 Yes 34A 2 CO 0019 L00 00 Compressor Capacitor CO 0019 L00 00 Yes 34A 3 ST 0216 L00 00 Capacitor...

Страница 26: ...0 4013 Power Line Noise Filter ElectroMagnetic Interference filter EMI EL 5016 Yes 27 EL 5053 Fuse Holder and Fuse 120V 15A with One Wire EL 5053 Yes 27 1 10 3013 Fuse 120V 15A EL 5010 Yes 28 12 5600...

Страница 27: ...ge 27 Revision 4 29 2019 33 1 10 3017 PCB Stand off Pin EN 6059 Yes 34 Purchase from John Guest JG LLD PE Tube Blue O D 1 4 John Guest P N PE 08 BI 1000F B PU 4031 No Not Shown 10 3007 Power Cord 120V...

Страница 28: ...WL200 Manual Page 28 Revision 4 29 2019 WL200 COUNTER TOP WATER FLOW DIAGRAM...

Страница 29: ...WL200 Manual Page 29 Revision 4 29 2019 WL200 TOWER WATER FLOW DIAGRAM Water In Solenoid Valve Condenser Faucet...

Страница 30: ...ge 30 Revision 4 29 2019 WL200 COUNTER TOP ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attemp...

Страница 31: ...Page 31 Revision 4 29 2019 WL200 TOWER ELECTRICAL DIAGRAM DANGER HIGH VOLTAGE ELECTRICAL HAZARD PCB Printed Circuit Board contains High Voltage Only trained and qualified technicians should attempt l...

Страница 32: ...he faucet 5 gallon container or drain basin Sanitizer Household Bleach 5 25 Sodium Hypochlorite or Citric Acid Based Cleaner Plastic Tubing at least 4 feet in length and assorted quick connect fitting...

Страница 33: ...ith filters Filters should be configured to optimize your system Filters need to be configured and specified to do the job given the local water conditions usage maintenance schedule and placement res...

Страница 34: ...atment System 11 Flush the Cold Tank Run several gallons of water through the faucet by dispensing cold water to dilute and remove the sanitizer from the cold circuit You can use chlorine test strips...

Страница 35: ...Bleed Water Pressure 1 Isolate the WL200 Water Treatment System from feed water by turning off the supply 2 Dispense cold still water to relieve any pressure built up in the system 3 Remove the water...

Страница 36: ...Power Switch to disable the compressor O OFF Turn off Water Supply and Bleed Water Pressure 2 Isolate the unit from feed water by turning off the supply 3 Dispense cold still water to relieve any pre...

Страница 37: ...from excessive humidity Never expose to freezing temperatures Ensure there is adequate clearance around the unit to allow refrigeration system condenser to dissipate heat Warmer environments require...

Страница 38: ...ed Once a continuous flow is obtained release the dispensing button Cold tank is now full 5 Move the Waterlogic WL200 Water Treatment System into its final operating position Be sure that a minimum of...

Страница 39: ...Connector to the PCB is not properly connected Properly connect Bad Front PCB Replace Main PCB Part Number EN 6086 Waterlogic P N 12 8615 Defective Red Power Compressor Switch Replace Red Power Compre...

Страница 40: ...ower and Compressor Switch on I ON Compressor Starting Circuit Turn Red Power and Compressor Switch off O OFF Remove the compressor cap on side of the compressor Disconnect the black and red terminal...

Страница 41: ...ucet 4 Irregular Intermittent Dispensing 5 Small amount of water periodically dispenses from faucet automatically 6 Low Flow of Water Rated Service Flow is 1 89 Liters 0 5 gallons per Minute 7 No Cold...

Страница 42: ...ure gauge Additional method of verification is to turn off water to unit and press the dispense button Does the solenoid open without water pressure to the unit Listen for solenoid to activate not but...

Страница 43: ...the water supply valve The unit is not properly plugged into electrical outlet Check electrical outlet connection or for blown circuit breaker Red Heater and Compressor Switch on unit is in the off po...

Страница 44: ...nt Dispensing PCB or Solenoid Connector Check that they are connected properly and tightened Solenoid If both the Water Pressure and PCB have been ruled out then it is the Solenoid Replace Solenoid Di...

Страница 45: ...gher micron size filter for local water conditions Restrictions Flow path to ensure there are no undiscovered restrictions due to debris or malfunctioning valves including the supply valve at the sour...

Страница 46: ...move the PCB to inspect the front of the board Exhausted Filter Replace filters as needed 8 Cold Water Dispenses from Faucet and Vent Outlet Simultaneously Possible Reason Solution Improper tubing att...

Страница 47: ...has an outlet restrictor to ensure the tanks remain full of water and water is controlled as it is released to the faucet The inlet solenoid controls flow into the tanks The tanks will depressurize on...

Страница 48: ...of cold water Cold tank capacity is 4 liters for Tower and 2 liters for Counter Top Wait for cold tank to chill water to temperature prior to dispensing more cold water A greater capacity of Waterlog...

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