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 page 24

BYPASS VALVE
The working parts of the bypass valve are the rotor assemblies that are contained under the bypass
valve caps.  Before working on the rotors, be sure that there is a closed shut-off valve ahead of the unit
and the system is depressurized.  Turn the red arrow shaped handles towards the center of the bypass
valve and back to the arrow direction several times to ensure rotor is turning freely.

The nuts and caps are designed to be unscrewed or tightened by hand or with the Service Wrench,
V3193.  If necessary a pliers can be used to unscrew the nut or cap.  Do not use a standard wrench to
tighten or loosen nuts or caps.  Do not place screwdriver in slots on caps and/or tap with a hammer.
To access the rotor, unscrew cap and lift the cap, rotor and handle out as one assembly. Rotating the
assembly as you pull it out will enable it to be removed more easily. There are three o-rings: one under
the rotor cap, one on the rotor stem and one on the rotor seal.  Replace worn o-rings.  Clean rotor.
Reinstall rotor.

Before reinstalling the red arrow handles be sure that o-rings on both rotors face to the right when being
viewed from the front when the handle pointers are pointing in the same direction as the control valve
body arrows. Keep the handles pointed this way while tightening the valve caps.

Caution: Since the handles can be pulled off, they could be accidentally reinstalled 180 degrees from
their correct orientation.

After completing any valve maintenance, press and hold NEXT and REGEN buttons for 3 seconds or
momentarily unplug power source jack (black wire). This resets the electronics and establishes the
service piston position. The display should flash text,  the software version (e.g. 164), and the cycle
number before resetting the valve to the service position.

Содержание FUSION2 F Series

Страница 1: ...POSES AND TECHNICAL GUIDANCE IT IS STRONGLY RECOMMENDED THAT QUALIFIED DEALER SERVICE PERSONNEL BE CONTACTED IN THE EVENT OF AN UNKNOWN INTERRUPTION OF SERVICE OR APPARENT PRODUCT MALFUNCTION AN ANNUA...

Страница 2: ...NG DISPLAYS and RESETTING LOW SALT WARNING if applicable 3 Be sure CYCLE SEQUENCE SETTINGS and SOFTENER SYSTEM SETUP are done before leaving for installation 4 Follow INSTALLATION INSTRUCTIONS INSTALL...

Страница 3: ...bisulfite sodium hydrosulfite chlorine chloramines During operation the normal user displays such as time of day gallons or days remaining before regeneration optional and salt warning optional are sh...

Страница 4: ...gain for 3 seconds and release If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated To unlock press NEXT and SET CLOCK in sequence then press NEXT and simulta neously...

Страница 5: ...e previous step Step 6S Select the Lbs for the fourth cycle which in this example is FILL using the or button Press NEXT to go to Step 7S Press REGEN if you need to return to the previous step Step 7S...

Страница 6: ...d to be set because regeneration will always occ gallons capacity reaches 0 Any number On O oFF Reserve capacity not automatically estimated Regeneration occurs immediately when gallons capacity reach...

Страница 7: ...regeneration will occur at the preset time on O the regeneration will occur immediately when the gallons capacity reaches 0 zero NORMAL on 0 the regeneration will occur at one of the following the pr...

Страница 8: ...ing the regeneration cycle this position provides regeneration water to the unit while also providing untreated water to the distribution system See Figure 1 2 Bypass Position The inlet and outlet han...

Страница 9: ......

Страница 10: ...n connection on the control valve This will provide an adequate anti siphon trap Where the drain empties into an overhead sewer line a sink type trap must be used Run drain tube to its discharge point...

Страница 11: ...o previous step STEP 4I Next Regeneration Time hour Set the hour of day for regeneration using or buttons AM PM toggles after 12 The default time is 2 00 a m recommended This display will show REGEN o...

Страница 12: ...rd Softening or Filtering flashes on the display NORMAL OPERATING DISPLAYS or or REGEN TODAYwill Flash if a regeneration is expected Tonight REGENERATIONMODE Typically a system is set to regenerate at...

Страница 13: ...the SALT display alternates with the LBS REMAINING display Step 2US Press SET CLOCK Step 3US Set LBS REMAINING Use the or button to adjust the pounds remaining in the brine tank NOTE Estimate the poun...

Страница 14: ...eadily to the drain without the presence of air restore power and momentarily press the REGEN button to advance the control to the BRINE position 5 Fully open the inlet bypass valve handle bypass is n...

Страница 15: ...oard CC 1 5 V3110 Drive gear 12x36 3 6 V3109 Drive gear cover 1 2 6 V3002CC Drive assy CC not shown V3186 Transformer 110V 12V 1 Piston Assembly Item No Part No Description Qty 1 V3005 Spacer stack as...

Страница 16: ...RK BLUE V3010 1K K injector assy DARK GREEN not shown V3170 O ring 011 lower not shown V3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring Note For a back...

Страница 17: ...sy NPT 1 5 V3163 O ring 019 1 6 V3159 01 DLFC Retainer assy 1 7 V3162 007 0 7 DLFC for elbow One DLFC must be used if fitting is used V3162 010 1 0 DLFC for elbow V3162 013 1 3 DLFC for elbow V3162 01...

Страница 18: ...adapter 1 1 5 V3163 O ring 019 1 6 V3150 Split ring 1 7 V3151 Nut 1 QC 1 8 V3105 O ring 215 1 9 V3190 065 6 5 gpm DLFC for 1 fitting One DLFC must be used if 1 fitting is used V3190 075 7 5 gpm DLFC f...

Страница 19: ...cription Qty 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split ring 2 3 V3105 O ring 215 2 4 V3145 Bypass rotor 1 2 5 V3146 Bypass cap 2 6 V3147 Bypass handle 2 7 V3148 Bypass rotor seal retainer 2 8 V3152...

Страница 20: ...No V3007 2 req d Item No 4 Fitting only Part No V3149 2 req d Assembly Part No V3007 01 2 req d Item No 4 Fitting only Part No V3189 2 req d Description Fitting 1 Brass Sweat Assembly Assembly Part No...

Страница 21: ...notches To reassemble seat the bottom of the drive bracket so the notches are engaged at the bottom of the drive back plate Push the top of the drive bracket towards the two latches The drive bracket...

Страница 22: ...position DRIVE CAPASSEMBLY MAIN PISTONAND REGENERANT PISTON The drive assembly must be removed to access the drive cap assembly The drive cap assembly must be removed to access the piston s The drive...

Страница 23: ...s and red or clear lip seals for wear or damage Replace the entire stack if necessary The spacer stack assembly has been 100 tested at the factory to insure proper orientation of one way seals Do not...

Страница 24: ...need to be removed from the PC board if the water meter is only being inspected and cleaned To remove the water meter assembly unscrew the meter cap on the left side of the control valve Pliers may b...

Страница 25: ...Rotating the assembly as you pull it out will enable it to be removed more easily There are three o rings one under the rotor cap one on the rotor stem and one on the rotor seal Replace worn o rings C...

Страница 26: ...f regeneration d Contol set at on 0 d Check with regen time option in programming e Control set at NORMAL on 0 e Check with regen time option in programming 5 ERROR followed by a code number ERROR cod...

Страница 27: ...r unplugged a Connect transformer and PC boar power b No power at outlet b Restore power c Broken drive gear or drive cap assembly c Replace gear or drive cap assemb d Defective PC board d Replace boa...

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