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4

PREMIER 2 SINGLE-SPEED INSTALLATION AND MAINTENANCE MANUAL

If the unit is connected to existing ductwork, check the duct system to ensure that it has the

capacity to accommodate the air required for the unit application. If the duct is too small, as in

the replacement of heating only systems, larger ductwork should be installed. All existing

ductwork should be checked for leaks and repairs.

The duct system should be sized to handle the design airflow quietly. Due to increased run

time at lower airflows, the Premier 2 diffusers should be sized for 75% of design airflow. To

maximize sound attenuation of the unit blower, the supply and return plenums should

include an internal duct liner of fiberglass or constructed of ductboard for the first few

feet. If air noise or excessive airflow is a problem, the blower speed can be changed (see the

Blower Speed and Blower Performance sections on pages 19 and 20).

WATER PIPING

All Residential Premier 2 source water connections are swivel piping fittings that accept a 1"

male pipe thread (MPT) (see Figure 4A). The swivel connector has a rubber gasket seal similar

to a rubber hose gasket, which when mated to the flush end of any 1" threaded pipe provides a

leak-free seal without the need for thread sealing tape or compound. Check to ensure that the

rubber seal is in the swivel connector prior to attempting any connection.  The rubber

seals are shipped attached to the air coil inside the blower compartment.

To make the connection to a ground loop system, mate the brass connector (supplied in

CK4L and CK4S connector kits) against the

rubber gasket in the swivel connector and

thread the female locking ring onto the pipe

threads, while maintaining the brass

connector in the desired direction (see

Figure 4B). Tighten the connectors by

hand, then gently snug the fitting with pliers

to provide a leak-proof joint. When connect-

ing to an open loop (groundwater) system,

thread any 1" MPT fitting (PVC or copper)

into the swivel connector and tighten in the

same manner as noted above. The open

and closed loop piping system should

include pressure/temperature taps for

serviceability.

Never use flexible hoses smaller

than 1" inside diameter on the unit.

Limit hose length to 10 ft. per connec-

tion. Check carefully for water leaks.

WATER QUALITY

The unit may be ordered with either a copper or a cupronickel coaxial heat exchanger.

Copper is adequate for closed loop and open loop groundwater systems which are not high in

mineral content. In conditions anticipating moderate scale formation or in brackish water, a

cupronickel heat exchanger is recommended. In groundwater situations where scaling could be

heavy or where biological growth such as iron bacteria will be present, a closed loop system is

recommended. The heat exchanger coils in groundwater systems may over a period of time lose

heat exchange capabilities due to a buildup of mineral deposits inside. These can be cleaned,

but only by a qualified service mechanic as acid and special pumping equipment are required.

Desuperheater coils can likewise become scaled and possibly plugged. In areas with

extremely hard water, the owner should be informed that the heat exchanger may require

occasional acid flushing.

Figure  4B -  

The female

locking ring is threaded
onto the pipe threads which
holds the male pipe end
against the gasket and seals
the joint.

Figure 4A

AAA

AAA

AAAA

AAAA

Locking 
Ring

Stainless
Steel
Snap Ring

Gasket
Support
Sleeve

Gasket
Material

Содержание AT019D

Страница 1: ...s received all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the cartons i...

Страница 2: ...ll allow the control box to be removed with only the two front mounting screws for future service SETTING HORIZONTAL UNITS CAUTION Do not use rods smaller than 3 8 diameter since they may not be stron...

Страница 3: ...loosen a single nut The unit should be pitched approximately 1 4 towards the drain in both directions to facilitate the removal of condensate see Figure 5A on page 5 Use only the bolts provided in th...

Страница 4: ...ead the female locking ring onto the pipe threads while maintaining the brass connector in the desired direction see Figure 4B Tighten the connectors by hand then gently snug the fitting with pliers t...

Страница 5: ...ratures may be subject to freezing The water loop is usually maintained between 60 F and 90 F Premier 2 units allow 25 F 110 F EWT for proper heating and cooling operation This is accomplished with a...

Страница 6: ...age 7 final purging and charging of the loop is required A WaterFurnace flush cart or a 1 5 HP pump minimum is needed to achieve adequate flow velocity in the loop to purge air and dirt particles from...

Страница 7: ...the motor housing has been flooded Ensure that the loop flow center provides adequate flow through the unit by checking the pressure drop across the heat exchanger and comparing it to the figures sho...

Страница 8: ...ne Premier AT or Spectra unit with optional circut board SL1 In SL1 Out Not Used Not Used Shut Down C C Premier 2 Unit 1 With pump wired to Unit 1 With pump wired to Unit 2 SL1 In SL1 Out Not Used Not...

Страница 9: ...lies of more than four use an 80 gallon water heater or two 50 gallon water heaters con nected in a series as shown in Figure 13 Electric water heaters are recommended Steps 1 Turn off the power to th...

Страница 10: ...temperature setting on the tank On tanks with both upper and lower elements the lower element should be turned down to the lowest setting approximately 100 F The upper element should be adjusted to 12...

Страница 11: ...complished by using the DHW pump disable switch located on the front of the unit cabinet near the LED annunciator panel The red DHW OFF LED will illuminate indicating the DHW pump is disabled Do not r...

Страница 12: ...and 3 of P3 See the wiring schematic on pages 13 16 for details 208 VOLT OPERATION All 208 230 volt units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer...

Страница 13: ...m Norm Fan Comp Loop Well Test Norm Outputs Norm Inputs Norm 2 Speed 1 Speed ECM2 Air Flow Settings Field Selection Factory Setup NO NC CR3 COM Wh Blk Red F1 10A 240V Black Compressor CC T2 T1 Cap R S...

Страница 14: ...switch Legend Relay contacts N O N C Notes L1 L2 Single Disconnect Power 208 230 60 1 Aux Elect Power 208 230 60 1 L1 L2 L1 L2 AT Unit Power 208 230 60 1 CSA installed units only Local codes may requ...

Страница 15: ...P Thermistor Loop 15 F well 30 F Lockout High Pressure 380 PSI Lockout Low Pressure 15 PSI Lockout ECM2 RPM 100 rpm Lockout Microprocessor Malfunction HWL Thermistor 130 F DHW Pump Switch Off Drain Wa...

Страница 16: ...enable switch Thermal limit switch Legend Relay Contacts N O N C G T 1 3 2 P L1 PSC Fan Speed Relay PSC Fan Power Relay ER1 to ER4 Aux heat stage relays HWL Hot water limit sensor Premier2 Logic Board...

Страница 17: ...to medium speed 15 seconds after Y1 input The hot water pump is cycled 30 seconds after the Y1 input Heating 2nd Stage Y1 Y2 The hot water pump is de energized which directs all heat to satisfying the...

Страница 18: ...ly closed switch is opened for 30 continuous seconds Freeze Protection Water Flow This lockout mode occurs when the freeze thermistor temperature located between the TXV and coax is at or below the se...

Страница 19: ...r 24 VAC thermostats FACTORY SETUP DIP SWITCHES SW3 A 5 position DIP switch package on the Premier 2 control allows the following factory setup options 1 Two Speed Single Speed This DIP switch configu...

Страница 20: ......

Страница 21: ......

Страница 22: ...1 1 1 1 019 4 0 2 1 2 0 2 0 1 9 1 8 5 0 3 5 3 3 3 2 3 1 3 0 3 0 1 5 1 4 1 3 1 3 1 3 022 4 5 3 2 3 1 3 0 2 9 2 8 6 0 6 0 5 8 5 6 5 4 5 2 4 0 1 2 1 2 1 1 1 1 1 1 028 5 5 2 1 2 0 2 0 1 9 1 8 7 0 3 2 3 1...

Страница 23: ...scaling OTHER MAINTENANCE Filters Filters must be clean to obtain maximum performance They should be inspected monthly under normal operating conditions and be replaced when necessary Units should ne...

Страница 24: ...ir and water flow rates are at proper levels before servicing the refrigerant circuit To maintain sealed circuit integrity do not install service gauges unless unit operation appears abnormal refer to...

Страница 25: ...measurement with 2 voltage drop Wire size based on 60 C copper conductor With optional 1 hp ECM2 fan motor 208 230 60 3 All units rated 208 230 min 197 volt three phase 60 cycle All fuses type D time...

Страница 26: ...26 PREMIER 2 SINGLE SPEED INSTALLATION AND MAINTENANCE MANUAL Notes...

Страница 27: ...27 PREMIER 2 SINGLE SPEED INSTALLATION AND MAINTENANCE MANUAL...

Страница 28: ...ions without notice WaterFurnace and Premier are registered trademarks of WaterFurnace International Inc 1999 WaterFurnace International Inc Single Speed Installation and Maintenance Manual 9000 Conse...

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