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rhdf2dl1sm-rev0413 

 

Model RHDF2 Page 33

000 

Assembly, sub-assembly;  

and some purchased items

010 

Cast Iron

012 

Powered Metal

015 

Ductile Iron

020 

Ferritic Malleable Iron

025 

Music Wire

080 

Carbon Steel, AISI B-1112

100 

Alloy 20

110 

Alloy Type 316 Stainless Steel

111 

Alloy Type 316 Stainless Steel  

(Electro Polished)

112 

Alloy C

113 

Alloy Type 316 Stainless Steel  

(Hand Polished)

114 

303 Stainless Steel

115 

302/304 Stainless Steel

117 

440-C Stainless Steel (Martensitic)

120 

416 Stainless Steel  

(Wrought Martensitic)

123 

410 Stainless Steel  

(Wrought Martensitic)

147 

Clear Anodized Aluminum 

148 

Hardcoat Anodized Aluminum

149 

2024-T4 Aluminum

150 

6061-T6 Aluminum

151 

6063-T6 Aluminum

152 

2024-T4 Aluminum (2023-T351)

154 

Almag 35 Aluminum

155 

356-T6 Aluminum

156 

356-T6 Aluminum

157 

Die Cast Aluminum Alloy #380

158 

Aluminum Alloy SR-319

159 

Anodized Aluminum

162 

Brass, Yellow, Screw Machine Stock

165 

Cast Bronze, 85-5-5-5

166 

Bronze, SAE 660

167 

Bronze, Alloy 954, ASTM B505 

170 

Bronze, Bearing Type,  

Oil Impregnated

Material Codes

 

The Last 3 Digits of Part Number

175 

Die Cast Zinc

180 

Copper Alloy

305 

Carbon Steel, Black Epoxy Coated

306 

Carbon Steel, Black PTFE Coated

307 

Aluminum, Black Epoxy Coated

308 

Stainless Steel, Black PTFE Coated

309 

Aluminum, Black PTFE Coated

310 

PVDF Coated

330 

Zinc Plated Steel

331 

Chrome Plated Steel

332 

Aluminum, Electroless Nickel Plated

333 

Carbon Steel, Electroless  

Nickel Plated

335 

Galvanized Steel

336 

Zinc Plated Yellow Brass

337 

Silver Plated Steel

340 

Nickel Plated

342 

Filled Nylon

353 

Geolast; Color: Black

354 

Injection Molded #203-40 Santoprene- Duro 40D 

+/-5; Color: RED

355 

Thermal Plastic

356 Hytrel

357 

Injection Molded Polyurethane

358 

Urethane Rubber  

(Some Applications) (Compression Mold)

359 

Urethane Rubber

360 

Nitrile Rubber. Color coded: RED

361 

FDA Accepted Nitrile

363 

FKM (Fluorocarbon).  

Color coded: YELLOW

364 

E.P.D.M. Rubber. Color coded: BLUE

365 

Neoprene Rubber.  

Color coded: GREEN

366 

Food Grade Nitrile

368 

Food Grade EPDM

370 

Butyl Rubber. Color coded: BROWN

371 

Philthane (Tuftane)

374 

Carboxylated Nitrile

375 

Fluorinated Nitrile

378 

High Density Polypropylene

379 

Conductive Nitrile

405 

Cellulose Fiber

408 

Cork and Neoprene

425 

Compressed Fiber

426 

Blue Gard

440 

Vegetable Fiber

465 

Fiber

500 

Delrin 500

501 

Delrin 570

502 

Conductive Acetal, ESD-800

503 

Conductive Acetal, Glass-Filled

505 

Acrylic Resin Plastic

506 

Delrin 150

520 

Injection Molded PVDF Natural color

521 

Conductive PVDF

540 Nylon

541 Nylon

542 Nylon

544 

Nylon Injection Molded

550 Polyethylene

551 

Glass Filled Polypropylene

552 

Unfilled Polypropylene

553 

Unfilled Polypropylene

555 

Polyvinyl Chloride

556 

Black Vinyl

557  

Conductive Polypropylene

558 

Conductive HDPE

559  

Glass-Filled Conductive Polypropylene

570 

Rulon II

580 Ryton

590 Valox

591 

Nylatron G-S

592 

Nylatron NSB

600 

PTFE (virgin material)  

Tetrafluorocarbon (TFE)

601 

PTFE (Bronze and moly filled)

602 

Filled PTFE 

603 

Blue Gylon

604 

PTFE 

606 

PTFE 

607 Envelon

608 

Conductive PTFE

610 

PTFE Integral Silicon

611 

PTFE Integral FKM

632 Neoprene/Hytrel

633 

FKM (Fluorocarbon)/PTFE 

634 

EPDM/PTFE 

635 

Neoprene/PTFE 

637 

PTFE, FKM (Fluorocarbon)/PTFE 

638 

PTFE, Hytrel/PTFE 

639 

Nitrile/TFE

643 Santoprene/EPDM

644 

Santoprene/PTFE 

650 

Bonded Santoprene and PTFE

654 

Santoprene Diaphragm, PTFE Overlay Balls and 

seals

656 

Santoprene Diaphragm and  

Check Balls/EPDM Seats

661 EPDM/Santoprene

Delrin and Hytrel are registered tradenames  

of E.I. DuPont.
Gylon is a registered tradename of Garlock, Inc.
Nylatron is a registered tradename of  

Polymer Corp.
Santoprene is a registered tradename of  

Exxon Mobil Corp.
Rulon II is a registered tradename of  

Dixion Industries Corp.
Ryton is a registered tradename of  

Phillips Chemical Co.
Valox is a registered tradename of  

General Electric Co.
SANDPIPER, PortaPump, Tranquilizers  

and SludgeMaster are registered 

tradenames of Warren Rupp, Inc.

Содержание SANDPIPER RHDF2

Страница 1: ...List 19 Pilot Valve and Actuator Plunger Servicing 20 Pulse Output Kits and Drawing 21 Composite Repair Parts Drawing AirVantage Unit 23 AirVantage Servicing Solenoid Valve and Pressure Regulator 24...

Страница 2: ...e B e f o r e d o i n g a n y maintenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supp...

Страница 3: ...table oils Hot water or hot aqueous solutions over 70 F will attack FKM Polypropylene UHMW Polyethylene HYTREL Good on acids bases amines and glycols at room temperature Materials Maximum Minimum Qual...

Страница 4: ...PS PS AL SS SS PS N U N 107 DB6A S AL AL AL PS PS AL SS SS PS B B B 107 DV6A S AL AL AL PS PS AL SS SS PS V V V 107 DN6A S AL AL AL PS PS AL SS SS PS N N N 107 DI6A S AL AL AL PS PS AL SS SS PS I I I...

Страница 5: ...1 40 68 50 85 60 102 119 70 100 PSI 6 9 Bar 80 PSI 5 5 Bar 60 PSI 4 1 Bar 40 PSI 2 8 Bar 20 PSI 1 4 Bar SCFM M3 hr 600 U S Gallons per minute Liters per minute HEAD Model RHDF2 Performance Curve CAPAC...

Страница 6: ...1 NPT AIR INLET 8 48 215 20 30 OPTIONAL VERTICAL SUCTION PORT 516 2 57 65 17 68 449 15 37 390 15 62 397 24 29 617 2 62 67 2 62 67 25 6 9 81 249 SUCTION PORT 2 NPT DISCHARGE PORT 2 NPT 3 4 NPT EXHAUST...

Страница 7: ...f diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropr...

Страница 8: ...rhdf2dl1sm rev0413 Model RHDF2 Page 6 This Page Intentionally Blank...

Страница 9: ...e the pulsation in the flow If the fluid level is more than 10 feet 3 meters above the level of the pump a pressure regulating device may need to be added to the exhaust of the pump Consult the factor...

Страница 10: ...rhdf2dl1sm rev0413 Model RHDF2 Page 8 This Page Intentionally Blank...

Страница 11: ...uffler Corrective Action Remove muffler clean or de ice and reinstall What to Check Excessive Suction Lift Corrective Action For lifts exceeding 20 feet 6 meters filling the pump chambers with liquid...

Страница 12: ...ES ONCE AND IMMEDIATELY RESETS Corrective Action Consult Factory After Sales Support team AirVantage Troubleshooting VALVE LED NEVER LEAVES SEEK MODE AirVantage LED PULSING IN TIME TO PUMP BUT VALVE N...

Страница 13: ...TO DO IN THE EVENT OF A DIAPHRAGM FAILURE If a diaphragm failure has been detected in pumps fitted with AirVantage see page 5 for shut down procedure What to Check Has product migrated to the sensor...

Страница 14: ...0 354 Flap Valve 4 338 010 356 Flap Valve 4 338 010 357 Flap Valve 4 31 360 041 379 Gasket Pilot Valve 1 32 360 048 425 Gasket Main Air Valve 1 33 518 001 010 Manifold 2 518 001 110 Manifold 2 518 001...

Страница 15: ...ppet Valve Kit 476 271 000 Poppet Valve Assembly O ring Poppet Valve Assembly Kit 476 272 000 Poppet Valve Assembly O ring Regulator and Solenoid Valve Cover Kit 476 273 000 Enclosures Hardware and O...

Страница 16: ...55 33 37 54 46 58 30 54 37 58 30 46 60 65 14 55 15 62 62 16 7 61 21 2 55 65 65 20 25 29 28 36 65 69 34 52 52 66 8 9 39 43 23 64 67 Composite Repair Parts Drawing Wetted Side Note Refer to Composite R...

Страница 17: ...vise and hand tight set a torque wrench for 480 inch pounds 40 ft pounds 54 23 Newton meters or 600 inch pounds 50 ft pounds 67 79 Newton meters for Santoprene using a 3 8 allen head socket After each...

Страница 18: ...Model RHDF2 Page 16 Composite Repair Parts Drawing Air Side Note Refer to Composite Parts List on page 12 for part numbers 66 13 56 40 24 27 48 68 10 51 11 38 53 57 1 32 4 31 47 49 22 17 44 63 42 41 7...

Страница 19: ...Use a socket and remove the four 5 16 18 x 5 cap screws that hold the AirVantage to the pump Be sure to support the weight of the AirVantage while removing the last cap screw After the AirVantage is r...

Страница 20: ...g freely This can cause the spool to stick in a position that prevents the pump from operating If this is the case the sleeve and spool set should be removed from the valve body for cleaning and furth...

Страница 21: ...the same end Insert the safety clip through the smaller unthreaded hole in the endcap Remove the new sleeve and spool set from the plastic bag Carefully remove the spool from the sleeve Install the s...

Страница 22: ...cessary to use a fine piece of wire to pull them out STEP 6 Reassemble the Pilot Valve Generously lubricate the o rings on the pilot sleeve with multipurpose grease BP LSEP 2 or equivalent Carefully i...

Страница 23: ...ke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on theAir Distribution ValveAssembly or onto the air valve and senses each s...

Страница 24: ...rhdf2dl1sm rev0413 Model RHDF2 Page 22 This Page Intentionally Blank...

Страница 25: ...OC HD 10 32 X 50 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 2 25 CONTROL MODULE COVER MUFFLER O RING SEAL O RING VALVE SOLENOID VALVE POPPET 2 L 2 K 2 K 2 C 2 G 2 J 2 J 2 H 2 J 2 B 2...

Страница 26: ...cover on Lift the cover off exposing the solenoid valve and pressure regulator There is a molded o ring seal located on the underside of the cap Make sure the o ring stays located within the groove If...

Страница 27: ...within the groove If the power generation module needs to be replaced unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32 x 2...

Страница 28: ...nderside of the cap Make sure the o ring stays located within the groove Unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32...

Страница 29: ...ers and quantities Step 4 Accessing the Actuator Plunger Bushings and O rings The actuator plunger pin bushings and o rings can now be accessed If it is determined that these parts need to be replaced...

Страница 30: ...MBLY POWER GENERATOR CAPSCREW HEX SOC HD 10 32 X 2 25 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 50 O RING O RING CONTROL MODULE REGULATOR Optional 1 4 NPT Pipe Plug P N 618 011 330...

Страница 31: ...module should now be loose Carefully lift the power generation module off the rest of the assembly making sure that the control board wire and connector slips through the hole in the power generation...

Страница 32: ...e AirVantage is removed from the pump set the unit down on the plastic cover located on the bottom Inspect the o ring between the poppet valve and adapter plate for damage Step 3 Remove the Check Valv...

Страница 33: ...rical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammab...

Страница 34: ...l restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent s...

Страница 35: ...uorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuft...

Страница 36: ...1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA...

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