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rhdf2dl1sm-rev0413

Model RHDF2 Page 25

AirVantage Servicing -

Power Generation Module

To service the power generation module, first shut off and bleed the air being supplied to the

pump. For safety purposes the air supply line should be disconnected from the pump. Then shut off the

suction and discharge lines to the pump. Bleed the pressure from the pump suction and discharge lines

and remove the lines from the pump. During the servicing of the AirVantage, consult the “AirVantage

Composite Repair Parts Drawing”. (page 14)

Step #1: Remove the Patch Cable

• Twist the ribbed portion of the patch cable connector in a counterclockwise direction, until it unthreads

from the connector. The cable can either be removed from the intermediate or from the control

module.

Step #2: Remove the AirVantage from the Pump

• Use a ½” socket and remove the four 5/16-18 x 5

cap screws that hold the AirVantage to the

pump. Be sure to support the weight of the AirVantage while removing the last cap screw. After the

AirVantage is removed from the pump, set the unit down, upside down, on the top cover. Inspect the

o-ring between the poppet valve and the adapter plate for damage.

Step #3: Access the Power Generation Module

• Use a 5/32 hex-key wrench and loosen the four 10-32 x .50 socket head cap screws securing the

bottom cover. Lift the bottom cover off, exposing the power generation module. There is a molded

o-ring seal located on the underside of the cap. Make sure the o-ring stays located within the groove.

• If the power generation module needs to be replaced, unplug the connector that connects the power

generator to the control board. Use a 5/32 hex-key wrench to loosen the four 10-32 x 2 ¼ socket

head cap screws. The power generation module should now be loose. Carefully lift the power

generation module off the rest of the assembly, making sure that the control board wire and connector

slips through the hole in the power generation case.

•

"airVantage caution" - take caution not to lose the small o-ring that seals between the

components.

Step #4: Reinstallation

• When reinstalling the new module make sure to feed the control module wire through the hole in the

power generation case. Install the four 10-32 x 2 ¼ socket head cap screws and tighten to 60 in-lbs.

•

“airVantage caution” – Be sure to reattach the connector from the power generator to the

control board.

• Reinstall the bottom cover, making sure the o-ring seal is still in the groove. Tighten the four 10-32 x

.50 socket head cap screws to 30 in-lbs.

• Reinstall the top cover, making sure the o-ring seal is still in the groove. Tighten the four 10-32

screws. Reinstall the AirVantage using the four 5/16-18 x 5

cap screws and torque to

90 in-lbs.

•

“airVantage caution” – Be sure to reattach the patch cable connector that connects the

airVantage module to the intermediate.

BOTTOM COVER

CAPSCREW, HEX SOC HD,

10-32 X .50

SEAL, O-RING

CAPSCREW, HEX SOC HD,

10-32 X 2.25

POWER GENERATION MODULE

CONTROL MODULE

VALVE, POPPET

SEAL, O-RING

O-RING

CABLE, PATCH

CONNECTORS

(Control Module to

Power Generation

Module)

TOP COVER

Note:

Refer to Composite Repair Parts List on

page 12 for part numbers

Note:

Unit shown upside down.

Содержание SANDPIPER RHDF2

Страница 1: ...List 19 Pilot Valve and Actuator Plunger Servicing 20 Pulse Output Kits and Drawing 21 Composite Repair Parts Drawing AirVantage Unit 23 AirVantage Servicing Solenoid Valve and Pressure Regulator 24...

Страница 2: ...e B e f o r e d o i n g a n y maintenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supp...

Страница 3: ...table oils Hot water or hot aqueous solutions over 70 F will attack FKM Polypropylene UHMW Polyethylene HYTREL Good on acids bases amines and glycols at room temperature Materials Maximum Minimum Qual...

Страница 4: ...PS PS AL SS SS PS N U N 107 DB6A S AL AL AL PS PS AL SS SS PS B B B 107 DV6A S AL AL AL PS PS AL SS SS PS V V V 107 DN6A S AL AL AL PS PS AL SS SS PS N N N 107 DI6A S AL AL AL PS PS AL SS SS PS I I I...

Страница 5: ...1 40 68 50 85 60 102 119 70 100 PSI 6 9 Bar 80 PSI 5 5 Bar 60 PSI 4 1 Bar 40 PSI 2 8 Bar 20 PSI 1 4 Bar SCFM M3 hr 600 U S Gallons per minute Liters per minute HEAD Model RHDF2 Performance Curve CAPAC...

Страница 6: ...1 NPT AIR INLET 8 48 215 20 30 OPTIONAL VERTICAL SUCTION PORT 516 2 57 65 17 68 449 15 37 390 15 62 397 24 29 617 2 62 67 2 62 67 25 6 9 81 249 SUCTION PORT 2 NPT DISCHARGE PORT 2 NPT 3 4 NPT EXHAUST...

Страница 7: ...f diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropr...

Страница 8: ...rhdf2dl1sm rev0413 Model RHDF2 Page 6 This Page Intentionally Blank...

Страница 9: ...e the pulsation in the flow If the fluid level is more than 10 feet 3 meters above the level of the pump a pressure regulating device may need to be added to the exhaust of the pump Consult the factor...

Страница 10: ...rhdf2dl1sm rev0413 Model RHDF2 Page 8 This Page Intentionally Blank...

Страница 11: ...uffler Corrective Action Remove muffler clean or de ice and reinstall What to Check Excessive Suction Lift Corrective Action For lifts exceeding 20 feet 6 meters filling the pump chambers with liquid...

Страница 12: ...ES ONCE AND IMMEDIATELY RESETS Corrective Action Consult Factory After Sales Support team AirVantage Troubleshooting VALVE LED NEVER LEAVES SEEK MODE AirVantage LED PULSING IN TIME TO PUMP BUT VALVE N...

Страница 13: ...TO DO IN THE EVENT OF A DIAPHRAGM FAILURE If a diaphragm failure has been detected in pumps fitted with AirVantage see page 5 for shut down procedure What to Check Has product migrated to the sensor...

Страница 14: ...0 354 Flap Valve 4 338 010 356 Flap Valve 4 338 010 357 Flap Valve 4 31 360 041 379 Gasket Pilot Valve 1 32 360 048 425 Gasket Main Air Valve 1 33 518 001 010 Manifold 2 518 001 110 Manifold 2 518 001...

Страница 15: ...ppet Valve Kit 476 271 000 Poppet Valve Assembly O ring Poppet Valve Assembly Kit 476 272 000 Poppet Valve Assembly O ring Regulator and Solenoid Valve Cover Kit 476 273 000 Enclosures Hardware and O...

Страница 16: ...55 33 37 54 46 58 30 54 37 58 30 46 60 65 14 55 15 62 62 16 7 61 21 2 55 65 65 20 25 29 28 36 65 69 34 52 52 66 8 9 39 43 23 64 67 Composite Repair Parts Drawing Wetted Side Note Refer to Composite R...

Страница 17: ...vise and hand tight set a torque wrench for 480 inch pounds 40 ft pounds 54 23 Newton meters or 600 inch pounds 50 ft pounds 67 79 Newton meters for Santoprene using a 3 8 allen head socket After each...

Страница 18: ...Model RHDF2 Page 16 Composite Repair Parts Drawing Air Side Note Refer to Composite Parts List on page 12 for part numbers 66 13 56 40 24 27 48 68 10 51 11 38 53 57 1 32 4 31 47 49 22 17 44 63 42 41 7...

Страница 19: ...Use a socket and remove the four 5 16 18 x 5 cap screws that hold the AirVantage to the pump Be sure to support the weight of the AirVantage while removing the last cap screw After the AirVantage is r...

Страница 20: ...g freely This can cause the spool to stick in a position that prevents the pump from operating If this is the case the sleeve and spool set should be removed from the valve body for cleaning and furth...

Страница 21: ...the same end Insert the safety clip through the smaller unthreaded hole in the endcap Remove the new sleeve and spool set from the plastic bag Carefully remove the spool from the sleeve Install the s...

Страница 22: ...cessary to use a fine piece of wire to pull them out STEP 6 Reassemble the Pilot Valve Generously lubricate the o rings on the pilot sleeve with multipurpose grease BP LSEP 2 or equivalent Carefully i...

Страница 23: ...ke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on theAir Distribution ValveAssembly or onto the air valve and senses each s...

Страница 24: ...rhdf2dl1sm rev0413 Model RHDF2 Page 22 This Page Intentionally Blank...

Страница 25: ...OC HD 10 32 X 50 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 2 25 CONTROL MODULE COVER MUFFLER O RING SEAL O RING VALVE SOLENOID VALVE POPPET 2 L 2 K 2 K 2 C 2 G 2 J 2 J 2 H 2 J 2 B 2...

Страница 26: ...cover on Lift the cover off exposing the solenoid valve and pressure regulator There is a molded o ring seal located on the underside of the cap Make sure the o ring stays located within the groove If...

Страница 27: ...within the groove If the power generation module needs to be replaced unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32 x 2...

Страница 28: ...nderside of the cap Make sure the o ring stays located within the groove Unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32...

Страница 29: ...ers and quantities Step 4 Accessing the Actuator Plunger Bushings and O rings The actuator plunger pin bushings and o rings can now be accessed If it is determined that these parts need to be replaced...

Страница 30: ...MBLY POWER GENERATOR CAPSCREW HEX SOC HD 10 32 X 2 25 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 50 O RING O RING CONTROL MODULE REGULATOR Optional 1 4 NPT Pipe Plug P N 618 011 330...

Страница 31: ...module should now be loose Carefully lift the power generation module off the rest of the assembly making sure that the control board wire and connector slips through the hole in the power generation...

Страница 32: ...e AirVantage is removed from the pump set the unit down on the plastic cover located on the bottom Inspect the o ring between the poppet valve and adapter plate for damage Step 3 Remove the Check Valv...

Страница 33: ...rical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammab...

Страница 34: ...l restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent s...

Страница 35: ...uorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuft...

Страница 36: ...1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA...

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