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rhdf2dl1sm-rev0413

Model RHDF2 Page 10

Caution! Whenever troubleshooting or performing any repairs on any

Warren Rupp, Inc. equipment, always remove air supply line to the pump

and wear proper personal protective equipment.

LED OUTPUT FOR AirVantage UNIT

STATE

LED OUTPUT

Startup/Settle/Deadhead Solid

Standby/Low Flow

1 Second ON / 1 Second OFF

Learn Mode

0.1 Seconds ON / 0.1 Seconds OFF

Seek/Optimize

1 Second ON / 0.1 Seconds OFF

Steady State/Air Savings

OFF / ON in rhythm with Cycle Rate of Pump

AirVantage LED DOES NOT LIGHT UP AT ALL

What to Check:

• Make sure power switch on the control module is turned on, (depressed to the left)

• Make sure air is being supplied to pump or make sure 110 VAC unit has power

being supplied to it

Corrective Action:

• Cycle power switch off/on

• Unplug patch cable and cycle power switch off/on

• Consult Factory After Sales Support team

AirVantage LED LIGHTS UP AND STAYS ON SOLID

What to Check:

• Make sure patch cable is plugged in and locked

Corrective Action:

• Consult Factory After Sales Support team

VALVE FIRES ONCE AND IMMEDIATELY RESETS

Corrective Action:

• Consult Factory After Sales Support team

AirVantage Troubleshooting

VALVE LED NEVER LEAVES SEEK MODE - AirVantage LED PULSING IN TIME TO

PUMP, BUT VALVE NOT ACTUATING AND THE PUMP IS NOT SAVING AIR

Corrective Action:

• Consult Factory After Sales Support team

UNEXPECTED OPERATING CONDITION (AIR SAVINGS OR FLOW RATE)

What to Check:

• Check for varying environmental pumping conditions (changing head or suction)

• Check ice buildup in exhaust area

• Inspect sleeve and spool set for damage

Corrective Action:

• Consult Factory After Sales Support team

PUMP CYCLING IS UNSTABLE OR ERRATIC

What to Check:

• Run pump without AirVantage and check pump operation

• Make sure pump has correct sleeve and spool set installed

• Make sure patch cable plug is connected and locked

• Make sure power wire connectors are tight

Corrective Action:

• Consult Factory After Sales Support team

PUMP RUNNING SLOWLY

What to Check:

• Run pump without AirVantage and check operation

• Cycle the power off/on to the control module to reset controller

• Check ice buildup in exhaust area

• Inspect sleeve and spool set for damage

Corrective Action:

• Consult Factory After Sales Support team

• Cycle the power switch on the control module off/on

Содержание SANDPIPER RHDF2

Страница 1: ...List 19 Pilot Valve and Actuator Plunger Servicing 20 Pulse Output Kits and Drawing 21 Composite Repair Parts Drawing AirVantage Unit 23 AirVantage Servicing Solenoid Valve and Pressure Regulator 24...

Страница 2: ...e B e f o r e d o i n g a n y maintenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supp...

Страница 3: ...table oils Hot water or hot aqueous solutions over 70 F will attack FKM Polypropylene UHMW Polyethylene HYTREL Good on acids bases amines and glycols at room temperature Materials Maximum Minimum Qual...

Страница 4: ...PS PS AL SS SS PS N U N 107 DB6A S AL AL AL PS PS AL SS SS PS B B B 107 DV6A S AL AL AL PS PS AL SS SS PS V V V 107 DN6A S AL AL AL PS PS AL SS SS PS N N N 107 DI6A S AL AL AL PS PS AL SS SS PS I I I...

Страница 5: ...1 40 68 50 85 60 102 119 70 100 PSI 6 9 Bar 80 PSI 5 5 Bar 60 PSI 4 1 Bar 40 PSI 2 8 Bar 20 PSI 1 4 Bar SCFM M3 hr 600 U S Gallons per minute Liters per minute HEAD Model RHDF2 Performance Curve CAPAC...

Страница 6: ...1 NPT AIR INLET 8 48 215 20 30 OPTIONAL VERTICAL SUCTION PORT 516 2 57 65 17 68 449 15 37 390 15 62 397 24 29 617 2 62 67 2 62 67 25 6 9 81 249 SUCTION PORT 2 NPT DISCHARGE PORT 2 NPT 3 4 NPT EXHAUST...

Страница 7: ...f diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropr...

Страница 8: ...rhdf2dl1sm rev0413 Model RHDF2 Page 6 This Page Intentionally Blank...

Страница 9: ...e the pulsation in the flow If the fluid level is more than 10 feet 3 meters above the level of the pump a pressure regulating device may need to be added to the exhaust of the pump Consult the factor...

Страница 10: ...rhdf2dl1sm rev0413 Model RHDF2 Page 8 This Page Intentionally Blank...

Страница 11: ...uffler Corrective Action Remove muffler clean or de ice and reinstall What to Check Excessive Suction Lift Corrective Action For lifts exceeding 20 feet 6 meters filling the pump chambers with liquid...

Страница 12: ...ES ONCE AND IMMEDIATELY RESETS Corrective Action Consult Factory After Sales Support team AirVantage Troubleshooting VALVE LED NEVER LEAVES SEEK MODE AirVantage LED PULSING IN TIME TO PUMP BUT VALVE N...

Страница 13: ...TO DO IN THE EVENT OF A DIAPHRAGM FAILURE If a diaphragm failure has been detected in pumps fitted with AirVantage see page 5 for shut down procedure What to Check Has product migrated to the sensor...

Страница 14: ...0 354 Flap Valve 4 338 010 356 Flap Valve 4 338 010 357 Flap Valve 4 31 360 041 379 Gasket Pilot Valve 1 32 360 048 425 Gasket Main Air Valve 1 33 518 001 010 Manifold 2 518 001 110 Manifold 2 518 001...

Страница 15: ...ppet Valve Kit 476 271 000 Poppet Valve Assembly O ring Poppet Valve Assembly Kit 476 272 000 Poppet Valve Assembly O ring Regulator and Solenoid Valve Cover Kit 476 273 000 Enclosures Hardware and O...

Страница 16: ...55 33 37 54 46 58 30 54 37 58 30 46 60 65 14 55 15 62 62 16 7 61 21 2 55 65 65 20 25 29 28 36 65 69 34 52 52 66 8 9 39 43 23 64 67 Composite Repair Parts Drawing Wetted Side Note Refer to Composite R...

Страница 17: ...vise and hand tight set a torque wrench for 480 inch pounds 40 ft pounds 54 23 Newton meters or 600 inch pounds 50 ft pounds 67 79 Newton meters for Santoprene using a 3 8 allen head socket After each...

Страница 18: ...Model RHDF2 Page 16 Composite Repair Parts Drawing Air Side Note Refer to Composite Parts List on page 12 for part numbers 66 13 56 40 24 27 48 68 10 51 11 38 53 57 1 32 4 31 47 49 22 17 44 63 42 41 7...

Страница 19: ...Use a socket and remove the four 5 16 18 x 5 cap screws that hold the AirVantage to the pump Be sure to support the weight of the AirVantage while removing the last cap screw After the AirVantage is r...

Страница 20: ...g freely This can cause the spool to stick in a position that prevents the pump from operating If this is the case the sleeve and spool set should be removed from the valve body for cleaning and furth...

Страница 21: ...the same end Insert the safety clip through the smaller unthreaded hole in the endcap Remove the new sleeve and spool set from the plastic bag Carefully remove the spool from the sleeve Install the s...

Страница 22: ...cessary to use a fine piece of wire to pull them out STEP 6 Reassemble the Pilot Valve Generously lubricate the o rings on the pilot sleeve with multipurpose grease BP LSEP 2 or equivalent Carefully i...

Страница 23: ...ke Counter Batch Controller or user control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on theAir Distribution ValveAssembly or onto the air valve and senses each s...

Страница 24: ...rhdf2dl1sm rev0413 Model RHDF2 Page 22 This Page Intentionally Blank...

Страница 25: ...OC HD 10 32 X 50 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 2 25 CONTROL MODULE COVER MUFFLER O RING SEAL O RING VALVE SOLENOID VALVE POPPET 2 L 2 K 2 K 2 C 2 G 2 J 2 J 2 H 2 J 2 B 2...

Страница 26: ...cover on Lift the cover off exposing the solenoid valve and pressure regulator There is a molded o ring seal located on the underside of the cap Make sure the o ring stays located within the groove If...

Страница 27: ...within the groove If the power generation module needs to be replaced unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32 x 2...

Страница 28: ...nderside of the cap Make sure the o ring stays located within the groove Unplug the connector that connects the power generator to the control board Use a 5 32 hex key wrench to loosen the four 10 32...

Страница 29: ...ers and quantities Step 4 Accessing the Actuator Plunger Bushings and O rings The actuator plunger pin bushings and o rings can now be accessed If it is determined that these parts need to be replaced...

Страница 30: ...MBLY POWER GENERATOR CAPSCREW HEX SOC HD 10 32 X 2 25 CAPSCREW HEX SOC HD 10 32 X 1 00 CAPSCREW HEX SOC HD 10 32 X 50 O RING O RING CONTROL MODULE REGULATOR Optional 1 4 NPT Pipe Plug P N 618 011 330...

Страница 31: ...module should now be loose Carefully lift the power generation module off the rest of the assembly making sure that the control board wire and connector slips through the hole in the power generation...

Страница 32: ...e AirVantage is removed from the pump set the unit down on the plastic cover located on the bottom Inspect the o ring between the poppet valve and adapter plate for damage Step 3 Remove the Check Valv...

Страница 33: ...rical code for detailed grounding instruction and the type of equipment required Grounding The Pump Take action to prevent static sparking Fire or explosion can result especially when handling flammab...

Страница 34: ...l restrict air flow and reduce pump performance When the pumped product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent s...

Страница 35: ...uorocarbon Color coded YELLOW 364 E P D M Rubber Color coded BLUE 365 Neoprene Rubber Color coded GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber Color coded BROWN 371 Philthane Tuft...

Страница 36: ...1568 USA Certifies that Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure RS Series W Series SMA...

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