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  INTIG 401 PULSE

 

 

 

  DC Pulse Argon Welding Machine

1 Overview: 

INTIG 401 PULSE series TIG welding machine adopts the high power IGBT and FRD

as   the   breaker,   the   invert   frequency   reaches   20KHZ.   The   small   mid-frequency
transformer   replaced   the   heavy   industrial   frequency   transformer,   which   with
advantages   as:   high   efficiency,   low   non-load   loss,   stable   current,   energy   saving,
material saving and high reliability etc. 

INTIG   401   PULSE  series   TIG   arc   welding  machine   has   all   functions   required   by

welding technique: high frequency arc striking, gas pre-send (adjustable), initial current
(adjustable),   current   up-slope   (adjustable),   current   down-slope   (adjustable),   crater
current (adjustable), gas post-off etc. Except for DC welding mode, the INTIG 401 PULSE
serials   has   pulsed   welding   mode,   the   advantage   is:   welding   current   high   and   low
interchange working, so it has better arc and stronger weld seam which is decided by
the welding machine parameter.

This series of welding machine can used for almost all metal work pieces except

magnesium-   aluminum   alloy,   such   as   stainless   steel,   pipeline,   boiler,   aerospace
equipment etc.

2 Working condition & Environment: 

2.1  Input Power

2.1.1 The exact input  voltage wave shape should be sine wave, the frequency

fluctuation should be no more than +1% of the rated value

2.1.2 The fluctuation of input voltage must be 15% of the rated value;
2.1.3 The unbalance rate of input voltage should be ≦5%.

2.2 Environment

2.2.1 Ambient temperature ranges:Welding temperature range:   -10℃~+40℃,

Transportation and Storage temperature range:  -25℃~+55℃

2.2.2 Relative humidity: ≤50% @ 40℃

                     ≤90%@20℃

2.2.3 The dust, acid, corrosive gas or material around should not exceed the

normal content, except the one produced during welding;

2.2.4 Operating altitudes: less than 1000m; 

2.2.5 Wind speed should be no more than 1m/s;
2.2.6 Keep the machine inside and dry all the times, do not locate where the

machine is exposed to direct sunlight and rain.

3 Specification and parameter

Model

Item

INTIG 401 

INTIG 401

PULSE

INTIG 501

INTIG 501

PULSE

Input power

3

~ 

415V±15

%  

50

60 Hz

Rated Input

Capacity

(

KVA

)

TIG

15.1

22.4

MMA

21.1

27.8

Rated Input

Current (

A)

TIG

23

34

MMA

32

42

Rated

Output

Voltage (V)

TIG

26

30

MMA

36

40

- 5 -

Содержание INTIG 401

Страница 1: ...B1 1604 INTIG 401 PULSE DC Pulse Argon Arc Welding Machine OPERATOR S MANUAL PLEASE READ CAREFELLY BEFORE OPERATION...

Страница 2: ...g machine is 35 there is protection function when the machine is overloading used When it s protected and no power output must wait and after the temperature back to normal then use again 5 When weldi...

Страница 3: ...the same time when using of degreasing cleaning or spraying operations The heat and rays of the arc can react with these gases to form phosgene a highly toxic gas Some protective gases used in weldin...

Страница 4: ...tromagnetic Welding current going though any area can generate electromagnetic as well as the welding equipment itself Electromagnetic would affect cardiac pacemaker the cardiac pacemaker users should...

Страница 5: ...iew 5 2 Working condition and environment 5 3 Specification and parameters 5 4 System description 6 5 Structure description 7 6 Installation 12 7 Operation 13 8 Maintenance 13 9 Trouble shooting 14 10...

Страница 6: ...pieces except magnesium aluminum alloy such as stainless steel pipeline boiler aerospace equipment etc 2 Working condition Environment 2 1 Input Power 2 1 1 The exact input voltage wave shape should b...

Страница 7: ...nt Rage A 0 120 Gas Pre flow Time S 0 5 Arc Striking Current Range A 5 400 5 500 Current Up slope Time S 0 10 Welding current A 5 400 5 500 Pulse Peak Current Range A 5 400 5 500 Pulse Background Curr...

Страница 8: ...e width The negative feedback signal which is the real welding current get from the output current sensor put into the special PWM circuit after compared with the current adjust signal then output the...

Страница 9: ...etc B B B Display type indicator of 1st digital display meter when the 1st digital display meter is displaying welding current this indicator is on C C C 2nd digital display meter it is used to displ...

Страница 10: ...Welding current it is the current when there is no pulse working F Arc force current the arc force current of MMA G Hot start current the hot start current of MMA H Rotary encoder it is used to adjust...

Страница 11: ...g welding torch it should be air cooling position when use water cooling welding torch it should be water cooling position and start the water pressure checking function 5 1 4 Operation mode area A Tw...

Страница 12: ...el It quits the channel if there is no action within 5 seconds B Storage key to store the present welding parameter to the present channel C Parameter selection key to select a stored parameter to use...

Страница 13: ...l signal connector D Communication interface B to connect the remote controller E Name plate position F Serial number position G Remote controller installation position H Air cooling fan I Air inlet t...

Страница 14: ...es not need the cooling water but the water cooling welding torch so only when use water cooling welding torch the water can be connected in 6 4 When work as Tig connect terminal to work piece firmly...

Страница 15: ...fter welding please don t take away the welding torch at once should wait the gas post flow time finish to protect the weld crater and tungsten electrode 7 6 MMA connect the work piece too according t...

Страница 16: ...switch to auto position The spring in the air valve may have elastic shortage open the air valve and extend the spring 7 No argon The voltage of the air valve coil is insufficient or the coil was burn...

Страница 17: ...e 2 Piece 9 Operation manual Qualified certificate Guarantee card 1 Piece 11 Key components list No Name Model Specification 1 Air switch INTIG 401 PULSE DZ47D 3P 40A 40A INTIG 501 PULSE DZ47D 3P 63A...

Страница 18: ...V 11 0V TC1 XS3D 37 XS3C 38 XS3B 39 XS3A 0 XS5C XS5D XS5E XS5F 07 08 XS1C 11 XS1A 10 1 5V 1 5V EN D 1 5V 1 5V END NC NC XS7A 62 XS7B 63 XS7E 66 XS7C 64 XS7F 67 XS7D 65 XS2B XS2C XS2F XS2D XS2A XS2E X...

Страница 19: ...INTIG 401 PULSE DC Pulse Argon Welding Machine The final explanation rights reserved to our Company If there is any changes in the user s manual forgive not to inform separately 18...

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