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  INTIG 401 PULSE

 

 

 

  DC Pulse Argon Welding Machine

1

Electric shock

: The welding circuits are not insulated when welding. If you touch 

the two output electrodes of the machine with your bare skin at the same time, it 
will lead to electric shock, sometimes even fatal dangers. Users need to follow the 
items below to avoid electric shocks:

If possible, lay some insulating materials, which are dry and large enough, in your 
working field. Otherwise, use the automatic or semiautomatic welding machine, DC 
welding machine as possible as you can.

Components in the automatic and semiautomatic welding machine such as the 
welding wire reel, feed wheel, contact tip and welding head are all electriferous.

Always be sure the machine has been connected perfectly to the work piece with 
the work cables and should be as close as possible to the working area.

The work piece should be grounded perfectly.

Make sure that the insulating material of the electrode holder, the grounding clamp, 
the welding cable and the welding head are not affected by damp, mildewed or 
spoilt, and be replaced momentarily.

Never dip the electrode in water for cooling.

Never touch electriferous parts of two welding machines at the same time, because 
this voltage is supposed to be two times of welding voltage while the grounding 
mode is not clear.

While working high above the ground or other places having the risk of falling, 
please be sure to wear safety belt to avoid losing balance caused by electric shock.

2

Arc

: Use an arc welding mask to protect your eyes and skin from sparks and the 

rays of the arc, pay special attention to the filter glass, which must be conformable 
to the national standard.

Use clothing made from durable flame-resistant material or sailcloth to protect your 
skin from hurting by the arc rays.

Remind other nearby personnel before working lest arc rays hurt them by accident.

3

Fumes and Gases

: Welding may produce fumes and gases hazardous to health. 

Avoid breathing these fumes and gases. While working in limited room, use enough 
ventilation and/or exhaust to keep fumes and gases away from the breathing zone, 
or use the respirator. Do not weld at the same time when using of degreasing, 
cleaning or spraying operations. The heat and rays of the arc can react with these 
gases to form phosgene, a highly toxic gas,.

Some protective gases used in welding might displace the oxygen in the air, and 
can lead to hurt or even death.

Read and understand the manufacturer’s instructions for this equipment, and 
validate the health certification of consumptive materials, make sure they are 
asepsis and innocuity.

4

 Spatter

: Spatter can cause fire or explosion.

Remove fire hazards from the welding area. Remember that spatter from welding 
can easily go through small cracks and touch fire hazards. Keep the safety of all 
kinds of lines going though welding area, including hydraulic lines in the wild.

Where compressed gases are to be used in the field, special precautions should be 
used to prevent explosion.

When not welding, make certain that no electriferous part is touching the work piece
or the work stage. Accidental contact can create a fire hazard.

Do not weld containers or lines, which are not proved to be innocuity.

It is very dangerous to heat, cut or weld tanks or containers at entry holes. Does not
start work until the proper steps have been taken to insure that there are no 
flammable or toxic gases there.

Spatter might cause burn. Wear leather gloves, heavy shirt, cuffless trousers, high 
shoes and a cap over your hair to prevent from burning by spatter. Wear the ear 
shield when performing sideways or face up welding. Always wear safety glasses 
with side shields when being in a welding area.

The welding cables should be as close to the welding area as possible, and the 
short, the better. Avoid welding cables going through the building framework, lifting 
chains, AC or DC cables of other welding machines and appliances. The welding 
current is strong enough to damage them while having short circuit with them.

5

Cylinder

: Damage of it might cause explosion.

Make sure that the gas in the storage cylinder is qualified for welding, and the 
decompression flow-meter, the adapter and the pipe are all in good condition.

Make sure that the installation of cylinder is by the wall and bundled tightly by a 
chain.

Be sure to put the cylinder in the working space with no crash or shake, and far from
welding area.

It is forbidden to touch cylinder with the welding clamp or the work cables.

- 2 -

Содержание INTIG 401

Страница 1: ...B1 1604 INTIG 401 PULSE DC Pulse Argon Arc Welding Machine OPERATOR S MANUAL PLEASE READ CAREFELLY BEFORE OPERATION...

Страница 2: ...g machine is 35 there is protection function when the machine is overloading used When it s protected and no power output must wait and after the temperature back to normal then use again 5 When weldi...

Страница 3: ...the same time when using of degreasing cleaning or spraying operations The heat and rays of the arc can react with these gases to form phosgene a highly toxic gas Some protective gases used in weldin...

Страница 4: ...tromagnetic Welding current going though any area can generate electromagnetic as well as the welding equipment itself Electromagnetic would affect cardiac pacemaker the cardiac pacemaker users should...

Страница 5: ...iew 5 2 Working condition and environment 5 3 Specification and parameters 5 4 System description 6 5 Structure description 7 6 Installation 12 7 Operation 13 8 Maintenance 13 9 Trouble shooting 14 10...

Страница 6: ...pieces except magnesium aluminum alloy such as stainless steel pipeline boiler aerospace equipment etc 2 Working condition Environment 2 1 Input Power 2 1 1 The exact input voltage wave shape should b...

Страница 7: ...nt Rage A 0 120 Gas Pre flow Time S 0 5 Arc Striking Current Range A 5 400 5 500 Current Up slope Time S 0 10 Welding current A 5 400 5 500 Pulse Peak Current Range A 5 400 5 500 Pulse Background Curr...

Страница 8: ...e width The negative feedback signal which is the real welding current get from the output current sensor put into the special PWM circuit after compared with the current adjust signal then output the...

Страница 9: ...etc B B B Display type indicator of 1st digital display meter when the 1st digital display meter is displaying welding current this indicator is on C C C 2nd digital display meter it is used to displ...

Страница 10: ...Welding current it is the current when there is no pulse working F Arc force current the arc force current of MMA G Hot start current the hot start current of MMA H Rotary encoder it is used to adjust...

Страница 11: ...g welding torch it should be air cooling position when use water cooling welding torch it should be water cooling position and start the water pressure checking function 5 1 4 Operation mode area A Tw...

Страница 12: ...el It quits the channel if there is no action within 5 seconds B Storage key to store the present welding parameter to the present channel C Parameter selection key to select a stored parameter to use...

Страница 13: ...l signal connector D Communication interface B to connect the remote controller E Name plate position F Serial number position G Remote controller installation position H Air cooling fan I Air inlet t...

Страница 14: ...es not need the cooling water but the water cooling welding torch so only when use water cooling welding torch the water can be connected in 6 4 When work as Tig connect terminal to work piece firmly...

Страница 15: ...fter welding please don t take away the welding torch at once should wait the gas post flow time finish to protect the weld crater and tungsten electrode 7 6 MMA connect the work piece too according t...

Страница 16: ...switch to auto position The spring in the air valve may have elastic shortage open the air valve and extend the spring 7 No argon The voltage of the air valve coil is insufficient or the coil was burn...

Страница 17: ...e 2 Piece 9 Operation manual Qualified certificate Guarantee card 1 Piece 11 Key components list No Name Model Specification 1 Air switch INTIG 401 PULSE DZ47D 3P 40A 40A INTIG 501 PULSE DZ47D 3P 63A...

Страница 18: ...V 11 0V TC1 XS3D 37 XS3C 38 XS3B 39 XS3A 0 XS5C XS5D XS5E XS5F 07 08 XS1C 11 XS1A 10 1 5V 1 5V EN D 1 5V 1 5V END NC NC XS7A 62 XS7B 63 XS7E 66 XS7C 64 XS7F 67 XS7D 65 XS2B XS2C XS2F XS2D XS2A XS2E X...

Страница 19: ...INTIG 401 PULSE DC Pulse Argon Welding Machine The final explanation rights reserved to our Company If there is any changes in the user s manual forgive not to inform separately 18...

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