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  INTIG 401 PULSE

 

 

 

  DC Pulse Argon Welding Machine

2. No output current

The control fuse on the back 

may broken

Replace fuse 1.5A

Cooling fan not work, or 
overload cause overheat, then

temperature relay protect

Repair   the   cooling   fan   and

do not overload

Temperature   relay   may
damage

Replace   the   temperature
relay

3. No Arc striking 

Machine   output   terminal   not
connect reliably with the work

piece

Reliably   connect   the   work
piece and output terminal

Torch trigger or plug wire may

damage

Replace   the   torch   trigger

and well connect the plug

4. There is no output

voltage,   but   noise
from the machine

FRD may damage

Replace the FRD

5. Difficult   to   strike

arc

Workpiece too dirty 

Clean the workpiece

Tungsten quality not good

Replace good tungsten

6. Cannot turn off the

argon gas.

PW03 damage

Replace PW03

There   are   substance   in   gas
valve

Clean the air valve

Check   gas/auto   selection

switch   does   not   set   to   auto
position

Put   the   switch   to   auto
position

The   spring   in   the   air   valve

may have elastic shortage

open   the   air   valve   and

extend the spring

7. No argon

The   voltage   of   the   air   valve
coil   is   insufficient   or   the   coil

was burnt

Check

 

the

 

coil

voltage

~36V

) 

or replace

the air valve

PW03 damage

Replace PW03

8. There   is   burnt

smell   from   the
machine

Some components was burnet

or   there   are   wires   short
circuit.

Replace   the   damaged
components or deal with the
short circuit parts

9. Machine not work,

but   the   overload
indicator on

Machine overload

Stop   welding,   let   the
machine   rest   for   10min

without load

Cooling fan damage

Replace cooling fan

10. Arc   break   during

welding   or   the
machine not work,

but   the   lack
voltage   indicator

on

Water pressure too low or no

water let in

Connect water

The   water   checking   switch
damage

Replace the water checking
switch

11. When   use   water

cooling

 

torch,

machine not work,
but   the   cooling

water indicator on

The   input   lack-phase   or   lack

voltage

Check three phase input

★Note: if meet some problem can’t  solve, please turn off the machine immediately, 

only the professional worker can repair the machine. 

10 Packing list

- 15 -

Содержание INTIG 401

Страница 1: ...B1 1604 INTIG 401 PULSE DC Pulse Argon Arc Welding Machine OPERATOR S MANUAL PLEASE READ CAREFELLY BEFORE OPERATION...

Страница 2: ...g machine is 35 there is protection function when the machine is overloading used When it s protected and no power output must wait and after the temperature back to normal then use again 5 When weldi...

Страница 3: ...the same time when using of degreasing cleaning or spraying operations The heat and rays of the arc can react with these gases to form phosgene a highly toxic gas Some protective gases used in weldin...

Страница 4: ...tromagnetic Welding current going though any area can generate electromagnetic as well as the welding equipment itself Electromagnetic would affect cardiac pacemaker the cardiac pacemaker users should...

Страница 5: ...iew 5 2 Working condition and environment 5 3 Specification and parameters 5 4 System description 6 5 Structure description 7 6 Installation 12 7 Operation 13 8 Maintenance 13 9 Trouble shooting 14 10...

Страница 6: ...pieces except magnesium aluminum alloy such as stainless steel pipeline boiler aerospace equipment etc 2 Working condition Environment 2 1 Input Power 2 1 1 The exact input voltage wave shape should b...

Страница 7: ...nt Rage A 0 120 Gas Pre flow Time S 0 5 Arc Striking Current Range A 5 400 5 500 Current Up slope Time S 0 10 Welding current A 5 400 5 500 Pulse Peak Current Range A 5 400 5 500 Pulse Background Curr...

Страница 8: ...e width The negative feedback signal which is the real welding current get from the output current sensor put into the special PWM circuit after compared with the current adjust signal then output the...

Страница 9: ...etc B B B Display type indicator of 1st digital display meter when the 1st digital display meter is displaying welding current this indicator is on C C C 2nd digital display meter it is used to displ...

Страница 10: ...Welding current it is the current when there is no pulse working F Arc force current the arc force current of MMA G Hot start current the hot start current of MMA H Rotary encoder it is used to adjust...

Страница 11: ...g welding torch it should be air cooling position when use water cooling welding torch it should be water cooling position and start the water pressure checking function 5 1 4 Operation mode area A Tw...

Страница 12: ...el It quits the channel if there is no action within 5 seconds B Storage key to store the present welding parameter to the present channel C Parameter selection key to select a stored parameter to use...

Страница 13: ...l signal connector D Communication interface B to connect the remote controller E Name plate position F Serial number position G Remote controller installation position H Air cooling fan I Air inlet t...

Страница 14: ...es not need the cooling water but the water cooling welding torch so only when use water cooling welding torch the water can be connected in 6 4 When work as Tig connect terminal to work piece firmly...

Страница 15: ...fter welding please don t take away the welding torch at once should wait the gas post flow time finish to protect the weld crater and tungsten electrode 7 6 MMA connect the work piece too according t...

Страница 16: ...switch to auto position The spring in the air valve may have elastic shortage open the air valve and extend the spring 7 No argon The voltage of the air valve coil is insufficient or the coil was burn...

Страница 17: ...e 2 Piece 9 Operation manual Qualified certificate Guarantee card 1 Piece 11 Key components list No Name Model Specification 1 Air switch INTIG 401 PULSE DZ47D 3P 40A 40A INTIG 501 PULSE DZ47D 3P 63A...

Страница 18: ...V 11 0V TC1 XS3D 37 XS3C 38 XS3B 39 XS3A 0 XS5C XS5D XS5E XS5F 07 08 XS1C 11 XS1A 10 1 5V 1 5V EN D 1 5V 1 5V END NC NC XS7A 62 XS7B 63 XS7E 66 XS7C 64 XS7F 67 XS7D 65 XS2B XS2C XS2F XS2D XS2A XS2E X...

Страница 19: ...INTIG 401 PULSE DC Pulse Argon Welding Machine The final explanation rights reserved to our Company If there is any changes in the user s manual forgive not to inform separately 18...

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