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20

PC 1030

GB

ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES

Contents of BGV A3: The test as per BGV A3 is divided into a visual and a metrological test.

Visual inspection:

- Protective conductors (protection class I )

- Insulating parts

- Housing

- Connecting cables

- Typeplate

- Machine-specifi c components

Metrological test:

- Short-circuit test

- Protective conductor resistance (RSL)

- Equivalent leakage current (IEA)

- Insulation resistance (Riso)

- Functional test

Attention!

 If one of the above-specifi ed criteria cannot be fulfi lled, then the test is

 considered a failure.

 

If the customer refuses the necessary repair, he must be informed in writing to this eff ect. Clear reference must 

be made to the fact that safe operation of the system cannot be assured. This must be counter-signed by the 

operating company. 

You must fulfi l this obligation as you, as an expert, will be required to produce evidence in the event of dama-

ge.

1.5

 

FIVE SAFETY RULES 

The Five Safety Rules are more than just rules. They are the precondition for working on electrical systems and appliances. Please 

take these rules seriously - they are essential for your safety. 

Isolation 

Isolation means all-pole disconnection of a system from live parts. 

All live cables must be disconnected at all poles at the place of work before starting work. This can be done by means of main 

switches, expert removal of fuses, disconnection of plug connectors etc. 

Protecting against restarting 

In order to prevent inadvertent restarting of a system on which work is being carried out, restarting must be prevented reliably 

and safely. For example the unscrewed fuse elements can be replaced with lockable disabling elements or circuit-breakers can be 

masked with adhesive fi lm. A "Please do not switch on - work in progress" sign can also be affi  xed. For appliances which are con-

nected to the network by a plug connector, it is suffi  cient to store the unplugged connector on the machine in such a way that it 

cannot be mixed up with another connector. In addition, the connector must always be kept in the worker's immediate vicinity. 

Verifi cation of safe isolation from the supply 

Verifi cation of safe isolation from the supply in low-voltage networks, i.e. systems with operating voltages below 1000 V, must 

only be carried out using devices or equipment suitable for this purpose. A two-pole measuring instrument must be used. The 

voltage detectors used must comply with the respective rated voltage and must be tested before and after verifi cation of safe 

isolation from the supply. I.e. the function of the detectors must be tested on a reliable live source. 

Содержание PLASTCOAT 1030

Страница 1: ...Service manual with electrical repair instructions for electrically instructed persons of the J Wagner GmbH PC 1030 2369648 B 08 2021...

Страница 2: ...following points are to be observed in accordance with the operating manual before every start up 1 Observe the permissible pressures 2 Check all the connecting parts for leaks 3 Instructions for regu...

Страница 3: ...1 5 Five safety rules_______________________________ 20 1 6 Categorisation of protection classes______________ 21 1 7 Explanation of electric variables and components___ 22 1 8 Explanation of electric...

Страница 4: ...ns of the German employer s liability insurance association Beruf sgenossenschaft Rules for the use of breathing masks BGR 190 and Processing coating materials BGV D25 Connection to the mains network...

Страница 5: ...Never repair defective mortar hoses yourself Avoid sharp bends and folds the smallest bending radius is about 80 cm Do not drive over the mortar hose Protect against sharp ob jects and edges Never pul...

Страница 6: ...ating pressure 40 bar Max granular size K6 mm Dimensions L x W x H 1150 x 550 x 620 mm Container capacity 50 l Weight PlastCoat 1030 60 kg Weight Spray lance 2 1 kg Max tyre pressure 2 5 bar Degree of...

Страница 7: ...ied out by the person who controls the machine Never operate mortar spraying machine with an exposed rotor Do not reach into the rotor when it is mov ing Risk of crushing Caution if you have long hair...

Страница 8: ...e the outlet unit 4 Set delivery volume controller 2 to 1 or 2 Connect mains plug to mains power supply Move the selector switch 1 to position F As soon as the stator 5 is released from the rotor 6 se...

Страница 9: ...9 PC 1030 GB...

Страница 10: ...ber seal flange 13 2357594 Receptacle ITEM ORDER NO DESIGNATION 14 348316 Rotor 15 348324 Screw 2 16 2360651 Feeder shaft 17 2360706 Rubber seal motor 18 9921501 Spring washer 4 19 9900313 Cylinder he...

Страница 11: ...11 PC 1030 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 Nm Explanation xNm indicates torque 25 5Nm 25 5Nm GB SPARE PARTS ILLUSTRATION...

Страница 12: ...2 3 4 5 6 ITEM ORDER NO DESIGNATION 1 3142039 Ring nut M12 2 3069013 Square head plug 3 2367604 Guide pulley 4 348349 Wheel 5 9994902 Wheel cap 6 2309787 Protective cap 8 1 SPARE PARTS LIST FRAME SPAR...

Страница 13: ...13 PC 1030 9 DRIVE ASSEMBLY PLAST COAT 1030 GB DRIVE ASSEMBLY PLAST COAT 1030...

Страница 14: ...Control knob for potentiometer 4 2315416 2308475 Switch 6 2313 743 Emergency stop switch 7 2313 481 Signal lamp green ITEM ORDER NO DESIGNATION 8 2313 482 Signal lamp red 9 2316 781 Adhesive label fro...

Страница 15: ...15 PC 1030 GB...

Страница 16: ...22 488 O ring 25 x 2 5 7 2323 764 Housing component left 8 2319 220 Lever 9 2322 363 Magnet 10 2319 228 Turn restrictor 11 9999 360 Retaining ring 12 2336 552 O ring 30x 2 8 2 pcs 13 2322 179 Slide bu...

Страница 17: ...17 PC 1030 GB SPARE PARTS LIST OF SPRAY LANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26...

Страница 18: ...cylinder 5 and all seals and o rings 3 Insert the closing cylinder 5 with the help of the guiding tools 1 and 2 into the lance body Attention Avoid dam age to the o rings due to the sharp edges 4 Full...

Страница 19: ...nd indicate potential hazards and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order...

Страница 20: ...ive parts All live cables must be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connector...

Страница 21: ...against electric shock in addition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria...

Страница 22: ...aohms Designation Explanation L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS...

Страница 23: ...ductor A PEN conductor is an earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live pa...

Страница 24: ...e wires then the wire is defective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Страница 25: ...strument should be used to check the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage...

Страница 26: ...be disconnected first of all Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individu...

Страница 27: ...asurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Страница 28: ...h 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measurement in accordance with BG...

Страница 29: ...r noting the exact pin assignment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 Aft...

Страница 30: ...LUG 230V 50 Hz GREEN YELLOW BLUE BROWN W U V GND MOTOR PLUG C 16 3 GND BLUE GREEN YELLOW BLACK H1 YELLOW H2 GREEN H3 BLUE 5V RED MOTOR 4 MACHINE SPECIFIC DOCUMENTS 4 1 Connection diagram PC 1030 CONNE...

Страница 31: ...Tel Fax 0341 210100 centralino wagner_it_va wagner group com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group c...

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