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PC 1030

ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES

GB

BASIC PRINCIPLES

1.1

 

ELECTRICALLY INSTRUCTED PERSON 

In order to carry out work on electrical systems and equipment, a person must at least have training as an electrically instructed 

person. 

However, an electrically instructed person is not authorised to autonomously set up, modify or repair electrical systems and 

equipment. Such tasks may only be performed under the direction and supervision of a skilled electrician. 

The electrically instructed person must be trained on all systems and equipment. This training is carried out by the senior skilled 

electrician, who highlights the hazards and special features. The senior skilled electrician also ensures that the requirements and 

guidelines in respect of UVV, VDE and EN standards have been complied with.

All electrically instructed persons must receiving training at least once a year on the hazards, safe handling and correct conduct 

in relation to electrical systems. 

Documents and work instructions must also be made available to electrically instructed persons. These must relate to the exact 

machine type and indicate potential hazards and special features. The work instructions must include safe and correct replace-

ment of a connecting cable, for example. 

1.2

 

SKILLED ELECTRICIAN FOR DEFINED TASKS 

In order to autonomously carry out work on electrical systems and equipment, a person must have training as a skilled electrician 

for defi ned tasks. 

However, the skilled electrician for defi ned tasks must also, like the electrically instructed person, be trained on all systems and 

equipment. This training is carried out by the senior skilled electrician, who highlights the hazards and special features. The 

senior skilled electrician also ensures that the requirements and guidelines in respect of UVV, VDE and EN standards have been 

complied with.

It is also necessary for a responsible skilled electrician to assume professional responsibility.

1.3

 

LEGAL FOUNDATIONS 

Once a system and its equipment has been repaired, modifi ed or set up, it must not constitute any hazard for users and their 

environment. To ensure that safety can still be guaranteed, an annual inspection is required for mobile systems and equipment.

1.4

 

WHICH TESTS MUST BE PERFORMED 

A test in accordance with the guidelines of BGV A3 

must

 be performed and verifi ed. This test must be performed on all electrical 

equipment, even if "only" a mechanical repair has been carried out.

Содержание PLASTCOAT 1030

Страница 1: ...Service manual with electrical repair instructions for electrically instructed persons of the J Wagner GmbH PC 1030 2369648 B 08 2021...

Страница 2: ...following points are to be observed in accordance with the operating manual before every start up 1 Observe the permissible pressures 2 Check all the connecting parts for leaks 3 Instructions for regu...

Страница 3: ...1 5 Five safety rules_______________________________ 20 1 6 Categorisation of protection classes______________ 21 1 7 Explanation of electric variables and components___ 22 1 8 Explanation of electric...

Страница 4: ...ns of the German employer s liability insurance association Beruf sgenossenschaft Rules for the use of breathing masks BGR 190 and Processing coating materials BGV D25 Connection to the mains network...

Страница 5: ...Never repair defective mortar hoses yourself Avoid sharp bends and folds the smallest bending radius is about 80 cm Do not drive over the mortar hose Protect against sharp ob jects and edges Never pul...

Страница 6: ...ating pressure 40 bar Max granular size K6 mm Dimensions L x W x H 1150 x 550 x 620 mm Container capacity 50 l Weight PlastCoat 1030 60 kg Weight Spray lance 2 1 kg Max tyre pressure 2 5 bar Degree of...

Страница 7: ...ied out by the person who controls the machine Never operate mortar spraying machine with an exposed rotor Do not reach into the rotor when it is mov ing Risk of crushing Caution if you have long hair...

Страница 8: ...e the outlet unit 4 Set delivery volume controller 2 to 1 or 2 Connect mains plug to mains power supply Move the selector switch 1 to position F As soon as the stator 5 is released from the rotor 6 se...

Страница 9: ...9 PC 1030 GB...

Страница 10: ...ber seal flange 13 2357594 Receptacle ITEM ORDER NO DESIGNATION 14 348316 Rotor 15 348324 Screw 2 16 2360651 Feeder shaft 17 2360706 Rubber seal motor 18 9921501 Spring washer 4 19 9900313 Cylinder he...

Страница 11: ...11 PC 1030 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 5 Nm Explanation xNm indicates torque 25 5Nm 25 5Nm GB SPARE PARTS ILLUSTRATION...

Страница 12: ...2 3 4 5 6 ITEM ORDER NO DESIGNATION 1 3142039 Ring nut M12 2 3069013 Square head plug 3 2367604 Guide pulley 4 348349 Wheel 5 9994902 Wheel cap 6 2309787 Protective cap 8 1 SPARE PARTS LIST FRAME SPAR...

Страница 13: ...13 PC 1030 9 DRIVE ASSEMBLY PLAST COAT 1030 GB DRIVE ASSEMBLY PLAST COAT 1030...

Страница 14: ...Control knob for potentiometer 4 2315416 2308475 Switch 6 2313 743 Emergency stop switch 7 2313 481 Signal lamp green ITEM ORDER NO DESIGNATION 8 2313 482 Signal lamp red 9 2316 781 Adhesive label fro...

Страница 15: ...15 PC 1030 GB...

Страница 16: ...22 488 O ring 25 x 2 5 7 2323 764 Housing component left 8 2319 220 Lever 9 2322 363 Magnet 10 2319 228 Turn restrictor 11 9999 360 Retaining ring 12 2336 552 O ring 30x 2 8 2 pcs 13 2322 179 Slide bu...

Страница 17: ...17 PC 1030 GB SPARE PARTS LIST OF SPRAY LANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26...

Страница 18: ...cylinder 5 and all seals and o rings 3 Insert the closing cylinder 5 with the help of the guiding tools 1 and 2 into the lance body Attention Avoid dam age to the o rings due to the sharp edges 4 Full...

Страница 19: ...nd indicate potential hazards and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order...

Страница 20: ...ive parts All live cables must be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connector...

Страница 21: ...against electric shock in addition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria...

Страница 22: ...aohms Designation Explanation L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS...

Страница 23: ...ductor A PEN conductor is an earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live pa...

Страница 24: ...e wires then the wire is defective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Страница 25: ...strument should be used to check the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage...

Страница 26: ...be disconnected first of all Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individu...

Страница 27: ...asurement in accordance with BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply befor...

Страница 28: ...h 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measurement in accordance with BG...

Страница 29: ...r noting the exact pin assignment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 Aft...

Страница 30: ...LUG 230V 50 Hz GREEN YELLOW BLUE BROWN W U V GND MOTOR PLUG C 16 3 GND BLUE GREEN YELLOW BLACK H1 YELLOW H2 GREEN H3 BLUE 5V RED MOTOR 4 MACHINE SPECIFIC DOCUMENTS 4 1 Connection diagram PC 1030 CONNE...

Страница 31: ...Tel Fax 0341 210100 centralino wagner_it_va wagner group com CH Wagner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group c...

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