Operating manual GA 5000EAC Electrostatic Automatic Spray Gun (AirCoat)
8 Cleaning and Maintenance
Order number 2360922 | Edition 09/2022
51
The following hazards may arise during maintenance work:
– risk to health from inhaling solvent vapors,
– use of unsuitable tools and aids.
A skilled person must ensure that the device is checked for being in a reliable state after
maintenance work is completed.
8.2.2 Safety instructions
DANGER
Incorrect maintenance/repair!
Danger to life and equipment damage.
4
Only a WAGNER service center or a suitably trained person may carry out repairs and
replace parts.
4
Use only WAGNER original spare parts and accessories.
4
Only repair and replace parts that are listed in the spare parts chapter and that are
assigned to the device.
4
Before all work on the device and in the event of work interruptions:
4
Relieve the pressure from the spray gun, product hoses and all devices.
4
Secure the spray gun against actuation.
4
Switch off the energy and compressed air supply.
4
Disconnect the control unit from the mains.
4
Observe the operating and service manual for all work.
Prior to maintenance
4
Flush and clean the system according to chapter Cleaning and flushing the device
[
50].
After maintenance
1. Carry out safety checks in accordance with chapter Safety Checks and Maintenance
2. Put the system into operation in accordance with chapter Start up [
leaks in accordance with chapter Product Pressure Test [
67].
3. Carry out functional check in accordance with chapter Function Test after Repair Work
66].
4. Have the system checked for safe condition by a skilled person.
5. In accordance with DGUV regulation 100-500, chapters 2.29 and 2.36:
4
The liquid ejection devices should be checked by an expert (e.g., WAGNER service
technician) for their safe working conditions as required and at least every 12
months.
4
For shut down devices, the examination can be suspended until the next start-up.
8.2.3 Safety Checks and Maintenance Intervals
For the safe operation of stationary electrostatic spraying equipment for ignitable liquid
coating products, intervals for periodical inspections are defined as follows: