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SERVICE PROCEDURES AND ADJUSTMENTS

MILLIVOLT CONTROLS TEST

1. Verify proper gas (natural or propane) is

present.

2. Check for correct wiring and secure

connections.

3. Verify the pilot flame is adjusted properly as

outlined in Pilot Adjustment.

4. If the pilot is not lit, light pilot as outlined

under Lighting Pilot. Allow the pilot to burn for
3 to 4 minutes to stabilize.

A. If the pilot remains lit, proceed to step 6.

B. If the pilot will not remain lit, proceed to

step 5.

5. Connect DC voltmeter to terminals TH TP

and TP of combination valve. Relight the
pilot, hold the combination valve knob in and
allow the pilot to burn for  3 to 4 minutes to
stabilize.

A. If the voltage measures 450 millivolts or

greater and the pilot will not stay lit,
replace the combination valve.

B. If the  voltage is less than 450 millivolts,

measure the voltage at terminals NO and
C of high limit.

1)

If the voltage is 500 millivolts or
more, replace the high limit.

2)

I f   t h e   v o l t a g e   i s   l e s s   t h a n
500 millivolts, disconnect the lead
wire from terminal TH TP of the
combination valve and remeasure
voltage at the  high limit.

a.

If the voltage is less than
500 millivolts, replace the
thermopile.

b.

If the voltage is 500 millivolts or
more, replace the combination
valve.

6. Connect DC voltmeter to terminals TP and

TH of combination valve.

7. Turn combination valve to ON. Turn

thermostat to a setting higher than the
shortening temperature.

A. If the voltage measures 150 millivolts or

more but the burners do not ignite, replace
the combination valve.

B. If the voltage is less than 150 millivolts,

measure the voltage between terminals
NO of the high limit and TP of the
combination valve.

1)

If the voltage is 200 millivolts or
greater, replace the thermostat.

2)

If the voltage is less than 200
millivolts, replace the combination
valve.

THERMOSTAT CALIBRATION

1. Place temperature tester in the fry tank near

the thermostat bulb.

2. Set the thermostat to 300°F and allow the

temperature to stabilize.

3. Check the temperature tester reading against

the thermostat dial reading. If there is
a variance of more than ±20°F (280°F to
320°F), calibration is required.

Calibration Steps

1. Remove thermostat knob from shaft.

2. Using a small screwdriver, rotate the setscrew

inside the hollow shaft counterclockwise to
increase the temperature or clockwise to
decrease the temperature (

1

/

4

 turn equals

approximately 18°F).

3. Allow temperature to stabilize and recheck

temperature. Repeat until the temperature
falls within the limits as stated in step 3 under
Thermostat Calibration.

4. Install thermostat knob and set dial to 350°F.

Содержание GHF90G

Страница 1: ...duct you should read in it s entirety the repair procedure you wish to performtodetermineifyouhavethenecessarytools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Vulcan Service Technician Reproduction or other use of this Manual without the express written consent of Vulcan i...

Страница 2: ...ermostat 5 High Limit 6 Thermopile 6 Pilot Orifice 7 Combination Valve 7 Fry Tank 8 SERVICE PROCEDURES AND ADJUSTMENTS 9 Millivolt Controls Test 9 Thermostat Calibration 9 Calibration Steps 9 Pilot Adjustment 10 Burners Nozzles and Orifices 10 Burners 10 Nozzles and Orifices 10 Combination Valve Regulator Adjustment 11 ELECTRICAL OPERATION 12 Control System Description 12 System Condition Quick Ch...

Страница 3: ...mbination valve knob in and turn to OFF 3 Wait 5 minutes for unburned gas to vent 4 Push combination valve knob in and turn to PILOT 5 While holding the combination valve knob in light the pilot with a lit taper Hold the combination valve knob in for approximately 30 seconds before releasing GENERAL MODEL No Tubes BTU HR GHF91G 4 120 000 GHF90G 0 0 NOTE If pilot does not remain lit repeat steps 2 ...

Страница 4: ...his procedure to reinstall the door panel Front Panel 1 Using a flat head screwdriver remove 2 screws holding the front panel in place 2 Remove the panel from the unit REMOVAL AND REPLACEMENT OF PARTS BURNERS WARNING SHUT OFF THE GAS BEFORE SERVICING 1 Open door panel 2 Loosen Do not remove the two mounting bolts at the top of each burner 3 Push burner up while pulling the bottom of the burner for...

Страница 5: ...unting bracket 5 Remove wire leads from the rear of the thermostat noting all connections for reassembly 6 Loosen the packing nut and holding nut 7 Remove the thermostat bulb from the clamp 8 Pullthethermostatbulbthroughtheunderside of the fry tank and remove the thermostat assembly 9 Reverse the procedure to install When installing the new thermostat assembly do notkinkthethermostatcapillary Wrap...

Страница 6: ... BUBBLES DO NOT USE AN OPEN FLAME 1 Disconnect thermopile lead wires as outlined under High Limit 2 Remove 1 10 24 screw and pull the pilot assembly away from the tank body 3 Remove 2 side screws to detach the pilot from the holding bracket 4 Remove pilot tubing from pilot 5 Remove screws holding pilot bracket HIGH LIMIT WARNING SHUT OFF THE GAS BEFORE SERVICING 1 Drain shortening from fry tank 2 ...

Страница 7: ... and reverse procedure to assemble 2 Remove the right hand burners as outlined under Burners optional 3 Disconnectleadwiresfromcombinationvalve and mark for reconnecting 4 Disconnect pilot tubing from combination valve 5 Disconnect combination valve union Fig 1 and pressure fitting Fig 2 Fig 1 Fig 2 6 Remove the combination valve from the fryer 7 Reverse procedure to install COMBINATION VALVE WARN...

Страница 8: ... crumb screen 4 Remove screws holding fry tank 5 Remove burners as outlined under Burners 6 Remove the manifold bracket from the tank assembly 7 Remove thermostat and high limit as outlined under Thermostat and High Limit 8 Remove screws holding pilot assembly to bracket and remove pilot assembly 9 Lift the fry tank up and out of cabinet Carefully place the tank assembly on the floor this procedur...

Страница 9: ... is 500 millivolts or more replace the combination valve 6 Connect DC voltmeter to terminals TP and TH of combination valve 7 Turn combination valve to ON Turn thermostat to a setting higher than the shortening temperature A If the voltage measures 150 millivolts or morebuttheburnersdonotignite replace the combination valve B If the voltage is less than 150 millivolts measure the voltage between t...

Страница 10: ...CES WARNING SHUT OFF THE GAS BEFORE SERVICING Burners If the burner ports become clogged the fryer will not operate properly If the burner is cracked it must be replaced 1 Remove burner s as outlined under Burners 2 Checkburner s forcracksandcloggedports 3 If the ports are clogged wash burner s in warm soapy water If this does not remove obstructions a 37 drill bit can be used do not use in an ele...

Страница 11: ...lockwise to increase pressure 7 Install the cap and check for proper operation COMBINATION VALVE REGULATOR ADJUSTMENT WARNING SHUT OFF THE GAS BEFORE SERVICING Accurate gas pressure adjustments can only be made with the gas on and the burner lit If the incoming line pressure to the valve is less than the minimum stated then the pressure cannot be set correctly The combination valve is preadjusted ...

Страница 12: ...normally open contacts of high limit CONTROL SYSTEM DESCRIPTION 1 The thermopile TP provides the total control voltage for this system A One side of the thermopile is connected to the common C of the high limit HL B The other side of the thermopile is connected to the normally open NO contacts of the high limit C The common of the high limit below the high limit trip temp is connected through the ...

Страница 13: ... Temperature range of 200 F to 400 F Thermopile Millivolt control with 24 capillary Rated to generate 500 millivolts Combination Valve Regulates gas flow to burner and pilot Provides pilot safety Hi Limit Prevents overheating of fryer in the event of thermostat failure Opens at 450 F and automatically resets at 415 F ...

Страница 14: ...enings need cleaning A Excessive temperature settings over 375 F B Shortening not being filtered regularly C Incorrect preparation of breaded food Do not use salt Allow breading time to adhere to food Do not allow loose flour to fall into shortening from hands D Do not add strainings or drippings from meat fats to shortening E Use correct shortening and follow temperature recommendations F Take ou...

Страница 15: ...ing an empty tank will damage tank joints C Carbon buildup causes rapid attack on tank by promoting acid formulation A Check gas pressure at submanifold fitting on fryer when fryer is in operation Check all other equipment on the same gas line in operation B Pressure at submanifold pipe on which burners are mounted should not be less than 4 0 W C natural and mixed gas or 10 W C for propane gas 5 P...

Страница 16: ... 16 FORM 35618 11 04 PRINTED IN U S A NOTES ...

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