Vollrath Stoelting CC101A, Руководство оператора

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Step 7 Running product and setting pressures for the custard freezer:
* Complete the Custard Freezer Start-Up and Training Checklist located with the spare parts kit or
in the back of this manual and send it to Stoelting.
1) Remove all spare parts from the hopper before running product. Unwrap the parts and check for
damage. Refer to the list in the manual to make sure no parts are missing. The cylinders need to be under
a load to set the pressures. If custard is not available, run the machine for two minutes and check for
frost in the freezing cylinder. This will indicate that the refrigeration is functioning.
2) Disassemble, clean and sanitize each freezing cylinder. Refer to the manual for proper instructions.
3) After assembling and sanitizing the freezer, add custard mix to the hopper. Follow the instructions in
the manual to start freezing the custard (run one cylinder at a time to set the pressures). Connect gauges
to the suction line and the discharge line. When product starts coming out of the faceplate, locate the low
pressure gauge on the front of the freezer and set the AXV to 30 psi. Remove the white plastic cap from
the AXV and turn the valve counterclockwise to decrease the pressure or clockwise to increase the
pressure. Turn the valve 1/4 turn at a time and wait at least 1 minute before making another adjustment.
Connect a gauge to the suction line at the compressor and make sure the pressure is 25 psi. Adjust the
crankcase pressure regulator (CPR) if the pressure is not correct. Remove threaded brass cap on the front
of the CPR and adjust the valve with a 5/16” Allen wrench. Connect a gauge to the suction line at the
hopper and adjust the hopper AXV to 55 psi.
4) Check the faceplate to see if the custard is at the desired texture and temperature. The standard
normal serving temperature of frozen custard coming out of the freezer is 18°-22°F.
5) Set the pressures for the remaining cylinders.
* If the freezer is water-cooled, the discharge pressure was already set at the factory. Run custard mix
through the freezer to double-check and fine-tune the discharge pressure for the particular mix being
used.
* The remote condenser unit has a head pressure control set for a minimum of 255 psi.
* Chocolate and vanilla mixes run differently. Usually the pressures in the chocolate cylinder will need
to be set slightly lower than the pressures in the vanilla cylinder. Custard mixes that use an extract
flavoring will also run differently. Try different pressure settings by adjusting the AXV. Adjust the
pressure setting between 28-32 psi (the freezer will not operate correctly if the AXV is set lower than 28
psi).
6) If the freezer is equipped with the lemon ice option, set the lemon ice AXV. The lemon ice option is
designated for one cylinder (right cylinder). With the system still running product, turn the lemon ice
switch on. The AXV is located behind the cylinder in front of the freezer. Set the lemon ice AXV for 40
psi.
7) When testing is done, take the cylinders apart and clean the custard freezer. Refer to operations
manual under shutdown and disassembly.