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7
Removing and installing brake mas‐
ter cylinder
7.1
Removing and installing brake master
cylinder, left-hand drive
Special tools and workshop equipment required
♦ Brake filling and bleeding equipment -VAS 5234-
7.1.1
Removing
– Remove left plenum chamber cover ⇒ General body repairs,
exterior; Rep. gr. 50 ; Plenum chamber cover .
– Pull off engine compartment seal in vicinity of brake servo.
– Remove left plenum chamber bulkhead ⇒ General body re‐
pairs, exterior; Rep. gr. 50 ; Plenum chamber bulkhead .
– Pull connector -2- off brake light switch -F- -1-.
– Pull connector off brake fluid level warning contact -F34- .
– Place sufficient lint-free cloths in plenum chamber in the area
of the brake master cylinder.
– Draw off as much brake fluid as possible from brake fluid res‐
ervoir using brake filling and bleeding unit -VAS 5234- or
extraction unit upgrade set -V.A.G 1869/4- .
– Pull brake line out of retainer in plenum chamber.
– Unscrew brake lines -A and B- from brake master cylinder.
– Seal brake lines and brake master cylinder using sealing plugs
-1H0 698 311 A- from repair kit.
– Unscrew brake master cylinder nuts.
– Carefully take brake master cylinder out of brake servo.
7.1.2
Installing
– Install in reverse order.
Touareg 2010 ➤
Brake systems - Edition 05.2011
7. Removing and installing brake master cylinder
91
