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Manual VIPA System 200V

Contents

HB97E - IM - RE_253-xDPxx - Rev. 12/44

i

Contents

About this manual .................................................................................... 1
Safety information .................................................................................... 2
Chapter 1

Basics and Assembly ..................................................... 1-1

Safety Information for Users................................................................. 1-2

System conception ............................................................................... 1-3

Dimensions .......................................................................................... 1-5

Installation ............................................................................................ 1-7

Demounting and module exchange .................................................... 1-11

Wiring................................................................................................. 1-12

Installation guidelines ......................................................................... 1-14

General data ...................................................................................... 1-17

Hardware description ..................................................... 2-1

Properties............................................................................................. 2-2

IM 253-1DP01 - DP-V1 slave - Structure.............................................. 2-3

IM 253-1DP11 - DP-V1 slave - Structure.............................................. 2-5

IM 253-1DP31 - DP-V1 slave - Structure.............................................. 2-7

IM 253-2DP50 - DP-V0 slave (redundant) - Structure .......................... 2-9

Technical data.................................................................................... 2-11

Deployment IM 253DP..................................................... 3-1

Basics PROFIBUS ............................................................................... 3-2

IM 253-2DP50 - DP-V0 slave (Redundant system) ............................ 3-10

IM 253-xDPxx - DP-V0 slave - Project engineering ............................ 3-11

IM 253-xDPxx - DP-V0 slave - Parameters ........................................ 3-13

IM 253-xDPxx - DP-V0 slave - Diagnostic functions ........................... 3-14

IM 253-xDPx1 - DP-V1 slave - Project engineering ............................ 3-21

IM 253-xDPx1 - DP-V1 slave - Parameters ........................................ 3-23

IM 253-xDPx1 - DP-V1 slave - Diagnostic functions ........................... 3-28

IM 253-xDPx1 - DP-V1 slave - Firmware update ................................ 3-36

IM 253-xDPx1 - DP-V1 slave - I&M data ............................................ 3-37

PROFIBUS installation guidelines ...................................................... 3-39

Commissioning................................................................................... 3-50

Using the diagnostic LEDs ................................................................. 3-51

Sample projects for PROFIBUS communication ................................ 3-52

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Содержание IM 253 DP Series

Страница 1: ...VIPA System 200V IM Manual HB97E_IM RE_253 xDPxx Rev 12 44 November 2012...

Страница 2: ...sions Conformity is indicated by the CE marking affixed to the product Conformity Information For more information regarding CE marking and Declaration of Conformity DoC please contact your local VIPA...

Страница 3: ...tructure 2 7 IM 253 2DP50 DP V0 slave redundant Structure 2 9 Technical data 2 11 Chapter 3 Deployment IM 253DP 3 1 Basics PROFIBUS 3 2 IM 253 2DP50 DP V0 slave Redundant system 3 10 IM 253 xDPxx DP V...

Страница 4: ...Contents Manual VIPA System 200V ii HB97E IM RE_253 xDPxx Rev 12 44...

Страница 5: ...sisting of System 200V components Besides the dimensions the general technical data of System 200V will be found Chapter 2 Hardware description Here the hardware components of the IM 253 xDPxx are des...

Страница 6: ...ters Every chapter provides a self contained description of a specific topic The following guides are available in the manual an overall table of contents at the beginning of the manual an overview of...

Страница 7: ...The manual must be available to all personnel in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the co...

Страница 8: ...Safety information Manual VIPA System 200V 4 HB97E IM RE_253 xDPxx Rev 12 44...

Страница 9: ...ormation required to assemble and wire a controller system consisting of System 200V components Besides the dimensions the general technical data of System 200V will be found Topic Page Chapter 1 Basi...

Страница 10: ...thereby causing the module to become inoperable or unusable Modules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or changes in the electrica...

Страница 11: ...on modules Power supplies Extension modules CPU 214 M P I PW SF FC MC R S RN ST MR MMC 2 1 2 DC 24V X1 VIPA 214 1BC03 X 2 3 4 PW ER RD DE IM 253DP ADR X 8 9 10 VIPA 253 1DP00 1 2 DC 24V X1 D P 9 9 Wit...

Страница 12: ...con nection facilities The modules are not connected to the backplane bus Profile rail 35mm Dimensions of the basic enclosure 1tier width HxWxD in mm 76x25 4x74 in inches 3x1x3 2tier width HxWxD in m...

Страница 13: ...ev 12 44 1 5 Dimensions 1tier width HxWxD in mm 76 x 25 4 x 74 2tier width HxWxD in mm 76 x 50 8 x 74 80 mm 60 mm 74 mm 88 mm ca 110 mm 84 mm 85 mm 76 62 mm 76 mm 2 77 cm 24 mm Dimensions Basic enclos...

Страница 14: ...m 200V 1 6 HB97E IM RE_253 xDPxx Rev 12 44 84 46 mm 88 mm 4 66 mm 27 mm 8 cm 76 mm 24 mm 11 mm 85 mm 89 mm 89 mm 27 mm 8 cm 76 mm 12 cm 125 mm 91 mm 65 mm 24 mm 5 mm 11 mm 85 mm Function modules Exten...

Страница 15: ...profile rail Length 2000mm height 15mm 290 1AF30 35mm profile rail Length 530mm height 15mm System 200V modules communicate via a backplane bus connector The backplane bus connector is isolated and av...

Страница 16: ...e rails 1 Head module double width 2 Head module single width 3 Peripheral module PW ER RD BA ADR DC24V 1 2 0 1 1 2 4 3 PW SF FC MC MMC R S 4 Guide rails Use bus connectors as long as possible Sort th...

Страница 17: ...e of at least 60mm exists above and 80mm below the middle of the profile rail Every row must be completed from left to right and it has to start with a head module 1 Head module double width 2 Head mo...

Страница 18: ...e outer left location with the installation of your head module and install the peripheral modules to the right of this 1 Head module double width 2 Head module single width 3 Peripheral module 1 2 4...

Страница 19: ...and pulling the connector The casing of the module has a spring loaded clip at the bottom by which the module can be removed The clip is unlocked by pressing the screwdriver in an upward direction Wi...

Страница 20: ...screw terminal connections spring clip wiring is vibration proof The assignment of the terminals is contained in the description of the respective modules You may connect conductors with a diameter f...

Страница 21: ...ring procedure from top view Insert a screwdriver at an angel into the square opening as shown Press and hold the screwdriver in the opposite direction to open the contact spring Insert the stripped e...

Страница 22: ...interferencing the environment All System 200V components are developed for the deployment in hard industrial environments and fulfill high demands on the EMC Nevertheless you should project an EMC pl...

Страница 23: ...Data lines must be laid isolated Analog lines must be laid isolated When transmitting signals with small amplitudes the one sided laying of the isolation may be favorable Lay the line isolation exten...

Страница 24: ...tion one sided Then you only achieve the absorption of the lower frequencies A one sided isolation connection may be convenient if the conduction of a potential compensating line is not possible analo...

Страница 25: ...ns CageClamps at the front facing connector core cross section 0 08 2 5mm2 or 1 5 mm2 18pole plug Complete isolation of the wiring when modules are exchanged Every module is isolated from the backplan...

Страница 26: ...Chapter 1 Basics and Assembly Manual VIPA System 200V 1 18 HB97E IM RE_253 xDPxx Rev 12 44...

Страница 27: ...s of the IM 253 xDPxx are described The technical data are at the end of the chapter Topic Page Chapter 2 Hardware description 2 1 Properties 2 2 IM 253 1DP01 DP V1 slave Structure 2 3 IM 253 1DP11 DP...

Страница 28: ...OUT 9 9 PW ER RD DE IM 253DP ADR X 2 3 4 VIPA 253 1DP31 1 2 DC 24V X1 64 32 16 8 4 2 1 1 0 D P Type Order number Description IM 253DP VIPA 253 1DP01 PROFIBUS DP V0 V1 slave IM 253DPO VIPA 253 1DP11 PR...

Страница 29: ...MSAC_C1 connection Read Write with 244Byte data 4 Byte DP V1 Header 240Byte user data 3 MSAC_C2 connections Initiale Read Write DataTransport Initiate Abort with each 244Byte data 4 Byte DP V1 Header...

Страница 30: ...permanently on when an internal error has occurred Blinks when an initialization error has occurred Alternates with RD when the master configuration is bad configuration error Blinks in time with RD...

Страница 31: ...PROFIBUS data transfer rates 1 MSAC_C1 connection Read Write with 244Byte data 4 Byte DP V1 Header 240Byte user data 3 MSAC_C2 connections Initiale Read Write DataTransport Initiate Abort with each 24...

Страница 32: ...again when a restart occurs and is permanently on when an internal error has occurred Blinks when an initialization error has occurred Alternates with RD when the master configuration is bad configur...

Страница 33: ...er rates 1 MSAC_C1 connection Read Write with 244Byte data 4 Byte DP V1 Header 240Byte user data 3 MSAC_C2 connections Initiale Read Write DataTransport Initiate Abort with each 244Byte data 4 Byte DP...

Страница 34: ...or has occurred Blinks when an initialization error has occurred Alternates with RD when the master configuration is bad configuration error Blinks in time with RD when the configuration is bad RD gre...

Страница 35: ...les max 3 5A Supports all PROFIBUS data transfer rates 1 LED Status DP2 2 RS485 interface DP2 3 Address selector 4 LED Status DP1 5 RS485 interface DP1 Front view 253 2DP50 PW ER RD DE IM 253 DPR D P...

Страница 36: ...when an initialization error has occurred Alternates with RD when the master configuration is bad configuration error Blinks in time with RD when the configuration is bad RD green Blinks at positive...

Страница 37: ...mation read out possible Supply voltage display green LED Service Indicator Group error display yes Channel error display none Hardware configuration Racks max 1 Modules per rack max 32 Number of digi...

Страница 38: ...ion read out possible Supply voltage display green LED Service Indicator Group error display red SF LED Channel error display none Hardware configuration Racks max 1 Modules per rack max 32 Number of...

Страница 39: ...ead out possible Supply voltage display green LED Service Indicator Group error display red SF LED Channel error display none Hardware configuration Racks max 1 Modules per rack max 8 Number of digita...

Страница 40: ...n read out none Supply voltage display green LED Service Indicator Group error display yes Channel error display none Hardware configuration Racks max 1 Modules per rack max 32 Number of digital modul...

Страница 41: ...technical data Topic Page Chapter 3 Deployment IM 253DP 3 1 Basics PROFIBUS 3 2 IM 253 2DP50 DP V0 slave Redundant system 3 10 IM 253 xDPxx DP V0 slave Project engineering 3 11 IM 253 xDPxx DP V0 slav...

Страница 42: ...el specific diagnostic PROFIBUS DP is a special protocol intended mainly for automation tasks in a manufacturing environment DP is very fast offers Plug n Play facilities and provides a cost effective...

Страница 43: ...transfer data between the System 200V periphery and the high level master In accordance with the PROFIBUS standards these devices have no bus access rights They are only allowed to acknowledge messag...

Страница 44: ...e data transfer phase the master checks whether the defined configuration corresponds with the actual configuration This check is performed during the definition and configuration phase The verificati...

Страница 45: ...unctions for fast error localization Diagnostic messages are transferred via the bus and collected by the master As a further function the device specific diagnostic of the DP V1 have been enhanced an...

Страница 46: ...buffer receive and the data in the buffer send is transferred into the PROFIBUS output area The exchange of data between DP master and DP slave is completed cyclically and it is independent from the V...

Страница 47: ...Slave 2 Slave 3 The DPM 1 Master Class 1 has the token and is able to send messages to or retrieve them from slave 1 then slave 2 etc in a fixed sequence until it reaches the last slave of the current...

Страница 48: ...t up by the DPM 1 and is closely linked to the connection for cyclic data communication It can be used by the master that has parameterized and configured the respective slave Services for Acyclic dat...

Страница 49: ...n different stages Extensions to the system do not affect stations that have already been commissioned Any failures of stations or new devices are detected automatically The fiber optic system employs...

Страница 50: ...master Both slaves are reading the peripheral inputs Only one slave at a time has access to the peripheral outputs The other slave is passive and in stand by As soon as the active slave is failing the...

Страница 51: ...es are available from the manual supplied with your configuration tool The VIPA WinNCS configuration tool already contains all GSD files for the VIPA components You may also download the GSD file via...

Страница 52: ...nication errors at the backplane bus the PROFIBUS slave switches into STOP and boots again after app 2 seconds As soon as the test has been completed positive the RD LED blinks Power On Stimmen Projek...

Страница 53: ...m munication and the DP cycle PROFIBUS DP communication This guarantees that there is one PROFIBUS transmission per V Bus cycle The following values are possible Sync Mode off DP and V Bus cycle are a...

Страница 54: ...ck to the RAM You can manually save the diagnostic data in Flash ROM by changing the address switch to 00 during DataExchange for a short while If a power failure or a voltage drop is detected a time...

Страница 55: ...slaves and a header byte that are prepended to the device related diagnostic bytes The PROFIBUS standards contain more detailed information on the structure of standard diagnostic data These standards...

Страница 56: ...data Byte 0 Byte 5 and the header Byte 6 are not stored the data in Byte 0 Byte 23 corresponds to Byte 7 Byte 30 that is transferred via PROFIBUS The structure of the device related diagnostic data i...

Страница 57: ...it 0 0 0Ah DP parameter error 1 Module no or slot no 1 32 module no or slot no 0 module no or slot no not available 2 Length user parameter data 3 Mode 0 standard mode 1 400 mode 4 Number of digital m...

Страница 58: ...ength 2 A time stamp is saved immediately to the EEPROM when a power failure or a voltage drop is detected If there is still enough voltage the diagnostic data is transferred to the master At the next...

Страница 59: ...ot no 0 module no or slot no not available 2 14 Process alarm data New DP address assigned Length 2 When the slave has received the service with Set Slave Address it sends the respective diagnostic me...

Страница 60: ...slave Bit 2 reserved Bit 3 reserved Bit 4 slave is in DataExchange Bit 5 reserved Bit 6 reserved Bit 7 reserved X 6 Red_State of second slave X 7 00h reserved permanent 00h As from GSD version 1 30 f...

Страница 61: ...he GSD file to your slave is shown in the Readme txt file of Cx000023_Vxxx ZIP Please install the required files from your floppy disc into your configuration tool Details on the installation of the G...

Страница 62: ...nication errors at the backplane bus the PROFIBUS slave switches into STOP and boots again after app 2 seconds As soon as the test has been completed positive the RD LED blinks Power On Stimmen Projek...

Страница 63: ...Mode available Bit 7 6 0 fix 00h 1 00h fix 00h 2 08h fix 08h 3 0Ah fix 0Ah 4 81h fix 81h 5 00h fix 00h 6 00h fix 00h 7 Bit 0 0 Enhanced diagnostic enable 1 Enhanced diagnostic disable Bit 1 0 Module s...

Страница 64: ...4 81h fix 81h 5 00h fix 00h 6 00h fix 00h 7 Bit 0 0 Identifier related diagnostic enable 1 Identifier related diagnostic disable Bit 1 0 Module status enable 1 Module status disable Bit 2 0 Channel s...

Страница 65: ...module The Slot_Number 0 addresses the data of the PROFIBUS coupler the Slot_Number 0 addresses the data of the Function modules AI 4x12Bit SM 231 IM 253 DP X 2 3 4 VIPA 253 1DP01 DO 8xDC24V SM 222 M...

Страница 66: ...Device configuration see module configuration and module type R Number of stored diagnostic D0h W Deletes diagnostic entries R Diagnostic entries D1h W Stores diagnostic entries permanently in the FLA...

Страница 67: ...e No of Digital Input Byte DI 8 9FC1h 1 DI 8 Alarm 1FC1h 1 DI 16 9FC2h 2 DI 16 1C 08C0h 6 6 DI 32 9FC3h 4 DO 8 AFC8h 1 DO 16 AFD0h 2 DO 32 AFD8h 4 DIO 8 BFC9h 1 1 DIO 16 BFD2h 2 2 AI2 15C3h 4 AI4 15C4...

Страница 68: ...IPA hotline The system also stores diagnostic messages like the states Ready res DataExchange that are not passed on to the master With every status change between Ready and DataExchange the PROFIBUS...

Страница 69: ...repended to the diagnostic bytes More detailed information to the structure of the slave norm diagnostic data is to find in the norm papers of the PROFIBUS User Organization The slave norm diagnostic...

Страница 70: ...lot 3 Bit 3 Entry for module on slot 4 Bit 4 Entry for module on slot 5 Bit 5 Entry for module on slot 6 Bit 6 Entry for module on slot 7 Bit 7 Entry for module on slot 8 X 2 Bit 0 Entry for module on...

Страница 71: ...it 3 2 Module status module slot 6 Bit 5 4 Module status module slot 7 Bit 7 6 Module status module slot 8 X 6 Bit 1 0 Module status module slot 9 Bit 3 2 Module status module slot 10 Bit 5 4 Module s...

Страница 72: ...PROFIBUS standard 00001 Short circuit 00010 Undervoltage Supply voltage 00011 Overvoltage Supply voltage 00100 Output Module is overloaded 00101 Temperature rise output Module 00110 Open circuit sens...

Страница 73: ...e data is module specific and is described at the concerning module If there is a diagnostic event for channel channel group 0 of a module there may be a module error as well as a channel error The en...

Страница 74: ...Bit 6 Module is not parameterized Bit 7 Parameter assignment error x 5 Bit 0 3 Module class 1111 Digital module 0101 Analog module 1000 FM 1100 CP Bit 4 Channel information available Bit 5 User inform...

Страница 75: ...s 74h Module with analog in outputs 76h Counter x 9 Lenght of the channel specific diagnostic x 10 Number of channels per module x 12 Diagnostic event on the channel channel group 0 Assignment see mod...

Страница 76: ...ectory Open the hardware configurator with the configured DP slave Click on the DP slave and choose PLC Update Firmware This menu option is only available when the highlighted DP slave supports the fu...

Страница 77: ...eans of I M data the modules can online be identified Starting with PROFIBUS firmware V1 1 0 the data are available at the PROFIBUS slaves Note Only one DP master may access at one time the I M data T...

Страница 78: ...x Information about the version of the I M data 0101 hex Version 1 1 IM_SUPPORTED read 2Byte 001F hex Information about available I M Data IM_INDEX 650000 65004 Maintenance data 1 IM_INDEX 65001 TAG_F...

Страница 79: ...cally on the baud rate Only one fiber optic master may be used on one line Multiple masters may be deployed with a single CPU as long as they are located on the same backplane bus please take care not...

Страница 80: ...cable based upon the RS485 interface The RS485 interface is working with voltage differences Though it is less irritable from influences than a voltage or a current interface You are able to configur...

Страница 81: ...Note The PROFIBUS line has to be terminated with its ripple resistor Please make sure to terminate the last participants on the bus at both ends by activating the terminating resistor In PROFIBUS all...

Страница 82: ...a terminating resistor 1 last bus participant further participants Attention The terminating resistor is only effec tive if the connector is installed at a bus participant and the bus participant is c...

Страница 83: ...trical interference Fiber optic systems have a linear structure Each device requires two lines a transmit and a receive line dual core It is not necessary to provide a terminator at the last device Th...

Страница 84: ...ion for successor reception transmission 7mm Pressring Crimp pressring here with crimping tool Cut protruding fiber using a knife to leave app 1 5 mm Polish the ends to a flat surface using the HP pol...

Страница 85: ...no protection against polarity reversal These plugs can be inserted in two positions Please check the polarity when you have turned on the power The light emitting fiber is the fiber for reception As...

Страница 86: ...efore not connect modules that are able to issue alarms IM 253 1 Input output periphery IM 253 2 Input output periphery IM 253 4 Input output periphery IM 253 5 Input output periphery CPU IM 208 1 2 3...

Страница 87: ...output periphery IM 253 2 Input output periphery IM 253 3 Input output periphery CPU IM 208 2 4 IM 253 4 Input output periphery IM 253 5 Input output periphery Expansion options master only by means...

Страница 88: ...3 4 IM 253 1 Input output periphery IM 253 2 Input output periphery IM 253 4 Input output periphery IM 253 3 Input output periphery Links to other masters via optical or electrical links by means of...

Страница 89: ...08 2 4 IM 253 2 Input output periphery IM 253 3 Input output periphery B A A B IM 253 4 Input output periphery IM 253 5 Input output periphery Expandable by master only electrical slaves electrical Bu...

Страница 90: ...ss of every PROFIBUS slave module as required Configure your PROFIBUS master in your master system You can use the WinNCS of VIPA for this purpose A number of different transfer methods are employed d...

Страница 91: ...r different types of network interruption Interruption at position A The PROFIBUS has been interrupted Interruption at position B Communication via the backplane bus has been interrupted LED Slave 1 P...

Страница 92: ...via PROFIBUS and monitored at the output module The counter values have to be created in the CPU The CPU has to count from FFh to 00h and transfer the counter value cyclically into the output area of...

Страница 93: ...address 2 Add a PROFIBUS slave VIPA_CPU21x with address 1 Include the CPU 214 1BA03 at slot 0 Include the DP master 208 1DP01 at slot 1 To connect your IM 253DP you have to execute the following step...

Страница 94: ...may only be used with VIPA CPUs of the Systems 100V 200V 300V and 500V For the employment the following settings are required Choose the interface parameterization PC Adapter MPI in your project engi...

Страница 95: ...lane bus at the output module at address 0 Vice versa the CPU 214DP has to count from 00h to FFh store the value in the output area of the CPU slave and transfer it to the master via PROFIBUS This val...

Страница 96: ...nclude a CPU 214 1BA03 at slot 0 of the slave system Include the DP master 208 1DP01 place holder at slot 1 and include the output module 222 1BF00 at slot 2 Give the output module 222 1BF00 at slot 0...

Страница 97: ...d Data transfer via PROFIBUS L IB 11 load input byte 11 output data of the CPU214DP and T QB 0 transfer to output byte 0 BE Read counter value from MB 0 decrement it store in MB 0 and transfer it to t...

Страница 98: ...the GSD file vipa_21x gsd Project a CPU 315 2DP with DP master master address 2 Add a PROFIBUS slave VIPA_CPU21x with address 1 Include the CPU 214 2BP03 at slot 0 Select the following parameters for...

Страница 99: ...not valid L B 16 FE control byte for Master CPU T PQB 40 Data transfer via PROFIBUS L PIB 31 load periphery byte 31 input data from PROFIBUS slave and T IB 0 transfer into output byte 0 BE Read counte...

Страница 100: ...Chapter 3 Deployment IM 253DP Manual VIPA System 200V 3 60 HB97E IM RE_253 xDPxx Rev 12 44...

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