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Victaulic VE414MC, Инструкция по эксплуатации и техническому обслуживанию


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Содержание VE414MC

Страница 1: ...roll grooving tools read all instructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this...

Страница 2: ......

Страница 3: ...5 Grooving Short Pipe Lengths 27 Grooving Long Pipe Lengths 30 Roll Changing 33 Installation of Slide Spacer For 2 3 1 2 60 3 101 6 mm Sizes 33 Upper Roll Removal For 4 16 114 3 406 4 mm Sizes 35 Lowe...

Страница 4: ...structions describe safe operation of the tool including set up and maintenance Each operator must become familiar with the tool s operations applications and limitations Particular care should be giv...

Страница 5: ...or any components that would affect tool performance 9 Do not operate the tool at ram speeds exceeding those specified in this manual CAUTION 1 The VE414 415MC tool is designed ONLY for roll grooving...

Страница 6: ...fall within the designated parameters Verify that the upper and lower grooving rolls are a matched set Failure to follow these instructions could damage the tool and cause product failure resulting i...

Страница 7: ...OOKUP Each VE414 415MC tool is provided with a label outside the main electrical enclosure which identifies voltage ratings for the tool refer to example below Reference shall be made to this label to...

Страница 8: ...Manual TOOL NOMENCLATURE NOTICE Drawings and or pictures in this manual may be exaggerated for clarity The tool along with this operating and maintenance instructions manual contains trademarks copyr...

Страница 9: ...MENSIONS AND SPECIFICATIONS The VE414 415MC Roll Grooving Tool weighs approximately 975 pounds 442 kilograms Tool sound pressure is below 70 dB A 37 50 in 953 mm 51 00 in 1295 mm 36 62 in 930 mm 60 50...

Страница 10: ...tool and stabilizer assembly for adjustment and maintenance NOTE An overhead crane shall be used to lift transport the tool to its intended location An eye bolt is provided in the top middle section o...

Страница 11: ...th a detachable safety foot switch cord The safety foot switch can be removed easily for storage in the cabinet when the tool is not in use 5 Install the safety foot switch by aligning the pins tab of...

Страница 12: ...he pipe to be grooved is tracking properly on the lower roll 1 Turn the main power switch on the side of the tool to the ON position 2 Pull the EMERGENCY STOP button on the control panel to the out po...

Страница 13: ...F position and proceed with the following steps 8a Secure a lockout mechanism to the tool NOTE Victaulic does not supply this lockout mechanism 8b Turn off the main power supply to the tool circuit br...

Страница 14: ...ulic Failure to follow this instruction could result in serious personal injury 2 Press the RESET button 3 Depress the safety foot switch confirm tool operation then release the safety foot switch 4 P...

Страница 15: ...nstruction could result in serious personal injury 6 Press the RESET button 7 Depress the safety foot switch confirm tool operation then release the safety foot switch 8a Turn the selector switch to t...

Страница 16: ...100 mm back from the pipe ends 2 The inside diameter of the pipe end shall be cleaned to remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The fron...

Страница 17: ...PVC and light wall steel and stainless steel 13 330 mm long for Schedule 30 and standard wall steel and stainless steel 16 406 mm long for aluminum PVC and light wall steel and stainless steel NOTE A...

Страница 18: ...414 model Therefore some of these photos may look different from your model 1 Ensure that the proper roll set is on the tool for the pipe size and material Rolls are marked with the pipe size part num...

Страница 19: ...rs Keep hands away from the grooving rolls during operation Never reach inside the pipe end or across the tool or pipe during operation Always groove pipe in a direction that rotates away from the ope...

Страница 20: ...eleased This may result in the pipe falling out of the tool Always return the switch to the NORMAL setting at the completion of the pre operation adjustments Failure to follow these instructions could...

Страница 21: ...Rating and Roll Selection section If the proper rolls are not on the tool refer to the Roll Changing section 2 Loosen the stabilizer s locking handle Using the handwheel fully retract the stabilizer r...

Страница 22: ...resulting in property damage or personal injury 8 Prepare to support the pipe and turn the selector switch to the NORMAL position The arm upper roll assembly will return to its upper position and the...

Страница 23: ...Specifications 2 0 Aluminum Types 6061 T4 and 6063 T4 3 0 PVC 10 0 Copper 1 5 Scale 1 0 Slow 10 0 Fast Settings listed are nominal Adjustment may be required when different pipe material grades are be...

Страница 24: ...imer dial counterclockwise completely until the range settings are visible on the dial CAUTION Use only a 0 Phillips head screwdriver to adjust the range screw Failure to follow this instruction may d...

Страница 25: ...s the C dimensions NOTICE To perform the following adjustments use several short scrap sections of pipe that are the proper material diameter and thickness to be grooved Ensure that the scrap sections...

Страница 26: ...groove pipe that is shorter than the recommended lengths listed in this manual Never wear loose clothing loose gloves or anything that can become entangled in moving parts 5 Prepare a trial groove Re...

Страница 27: ...e premature thread wear of the depth adjusters and cylinder ram 8 Prepare another trial groove and check the groove diameter C dimension as described in previous steps Repeat these steps as necessary...

Страница 28: ...nts Loading unloading pipe will place your hands close to the rollers Keep hands away from the grooving rolls and the roller on the pipe stabilizer during operation Never reach inside the pipe ends or...

Страница 29: ...continues the groove diameter stop will move down and contact the hydraulic cylinder This contact activates the dwell timer which allows the pipe to rotate one to three more revolutions to ensure groo...

Страница 30: ...mum length shown in Table 1 a roller type pipe stand shall be used The roller type pipe stand shall be capable of handling the weight of the pipe while allowing the pipe to rotate freely 1 Ensure that...

Страница 31: ...the control panel to the out position 10 Push the RESET button WARNING Grooving rolls can crush or cut fingers and hands Always turn off the main power supply to the tool before making any tool adjus...

Страница 32: ...p the tool by releasing the safety foot switch and withdraw foot from the switch Ensure that pipe is positioned properly Repeat steps 11 13 15 As grooving continues the groove diameter stop will move...

Страница 33: ...n specification ROLL CHANGING VE414 415MC tools are designed with rolls to accommodate several pipe sizes and materials which eliminates the need for frequent roll changes When a different pipe size o...

Страница 34: ...the selector switch to the JOG position 5 Push the RESET button 6 Use the safety foot switch to energize the tool and to bring the upper roll down into firm contact with the pipe 7 Withdraw your foot...

Страница 35: ...lide 10 Turn the selector switch to the NORMAL position 11 Set the main power switch to the OFF position UPPER ROLL REMOVAL FOR 4 16 114 3 406 4 MM SIZES 1 Set the main power switch to the OFF positio...

Страница 36: ...ce if damaged Spare Woodruff keys are supplied with instruction manual UPPER AND LOWER ROLL INSTALLATION FOR 2 31 2 60 3 101 6 MM SIZES 1 Lightly lubricate the lower shaft with a thin film of oil or g...

Страница 37: ...able Recommended Lubricants table for the proper grease LOWER ROLL INSTALLATION FOR 4 16 114 3 406 4 MM SIZES NOTICE Clean the main shaft and the lower roll s bore of any dirt and or scale before inst...

Страница 38: ...upper shaft as shown above with the markings facing forward 2 Install the upper roll s retaining plate by aligning the tab on the plate with the recess in the slide as shown above 3 Install the upper...

Страница 39: ...epair and operating savings Replacement parts shall be ordered from Victaulic to ensure proper and safe operation of the tool Before making any tool adjustments or before performing maintenance on the...

Страница 40: ...tag attached to the gear reducer for the required gear oil 3 Re install the oil level plug liters GEAR REDUCER INPUT SHAFT Grease Fitting Bleeder Fitting 1 The gear reducer s input shaft cover contain...

Страница 41: ...l underneath the oil tank s drain plug Remove the drain plug located on the underside of the hydraulic oil tank Allow the oil to drain completely into the 11 2 gallon 6 liters or larger container 4 Re...

Страница 42: ...sh the RESET button 13 Inspect the hydraulic system for leaks 14 Turn off the hydraulic system by pushing the EMERGENCY STOP button on the control panel 15 Check the hydraulic oil level Add oil as nec...

Страница 43: ...id should contain air bubbles 9b Continue to run the fluid through the bleeder tube for at least five minutes While doing this lightly tap on all of the steel hydraulic tubes to free any trapped air i...

Страница 44: ...power switch to the OFF position RECOMMENDED LUBRICANTS BEARING AND SLIDE GREASE NLGI 2 Summer Grade graphite moly base General Purpose EP Lithium Base Grease Manufacturer Product BP Amoco Energrease...

Страница 45: ...224 contains features that are similar to the VAPS 112 but it is suitable for 2 24 inch 50 600 mm pipe sizes Contact Victaulic for details OPTIONAL ROLLS Refer to the Tool Rating and Roll Selection se...

Страница 46: ...fer to the Long Pipe Lengths section The stabilizer is pushing the pipe to the left and off center from the rolls Back off the stabilizer to the furthest point to where it still stabilizes the pipe ef...

Страница 47: ...This page intentionally blank...

Страница 48: ...5 0 237 0 237 120 127 0 2 4 9 5 6 0 6 0 5 5 563 0 109 0 375 0 258 0 258 125 141 3 2 8 9 5 6 6 6 6 152 4mm 6 000 0 109 0 375 0 258 0 258 152 4 2 8 9 5 6 6 6 6 6 6 625 0 109 0 375 0 280 0 280 150 168 3...

Страница 49: ...4 3 2 1 6 0 6 0 8 6 41 2 5 000 0 095 0 237 120 127 0 2 4 6 0 5 5 563 0 109 0 258 0 258 0 375 125 141 3 2 8 6 6 6 6 9 5 152 4mm 6 000 0 109 0 258 152 4 2 8 6 6 6 6 625 0 109 0 280 0 280 0 432 150 168 3...

Страница 50: ...1 3 0 4 4 500 0 083 0 120 Lower Roll RX04272L06 Upper Roll RXA2268U06 100 114 3 2 1 3 0 5 5 563 0 109 0 134 125 141 3 2 8 3 4 6 6 625 0 109 0 134 150 168 3 2 8 3 4 8 8 625 0 109 0 148 Lower Roll RX08...

Страница 51: ...Tubing Wall Thickness Min Max 2 2 125 0 042 0 083 Lower Roll RR02416L06 Upper Roll RRA2416U06 50 54 0 1 1 2 1 21 2 2 625 0 065 0 095 65 66 7 1 7 2 4 3 3 125 0 045 0 109 80 79 4 1 1 2 8 4 4 125 0 058...

Страница 52: ...inimum Maximum 54 0 1 2 2 0 Lower Roll RRE1272L06 Upper Roll RRE1272U06 0 047 0 079 64 0 2 0 2 0 0 079 0 079 66 7 1 2 2 0 0 047 0 079 76 1 1 5 2 0 0 059 0 079 88 9 2 0 2 0 0 079 0 079 108 0 1 5 2 5 0...

Страница 53: ...CODED COPPER Nominal Size mm Dimensions millimeters inches Copper Roll Part Numbers Copper Tubing Wall Thickness Minimum Maximum DN 50 0 9 1 6 Lower Roll RRE1272L06 Upper Roll RRE1272U06 0 035 0 063...

Страница 54: ...hall comply with the requirements of ASTM A 999 and API 5L Greater variations between the major and minor diameters will result in difficult coupling assembly For NPS pipe the maximum allowable tolera...

Страница 55: ...sary to keep the C dimension within tolerance The groove diameter shall conform to the C dimension described above F Dimension Maximum allowable pipe end flare diameter is measured at the extreme pipe...

Страница 56: ...et Seat A dimension and the Flare Diameter F dimension These measurements shall be within the specifications listed in the following tables for proper joint performance A F OD C B Illustration is exag...

Страница 57: ...or carbon steel and standard wall stainless steel pipe Victaulic RWX roll sets shall be used for light wall stainless steel pipe D Dimension The D dimension is the normal depth of the groove and is a...

Страница 58: ...B ASTM Grade B 150 Brinell Hardness Number BHN maximum For light wall stainless steel pipe being grooved to AGS specifications 14 inch 355 6 mm minimum nominal wall thickness is 0 156inch 4 0mm 16 18...

Страница 59: ...This page intentionally blank...

Страница 60: ...656 0 594 0 344 0 375 0 313 3 834 3 814 0 083 0 078 4 10 90 101 6 102 6 100 8 15 9 16 7 15 1 8 7 9 5 8 0 97 4 96 9 2 2 2 0 104 1 108 0 mm 4 250 4 293 4 219 0 625 0 656 0 594 0 344 0 375 0 313 4 084 4...

Страница 61: ...781 0 719 0 469 0 500 0 438 8 331 8 306 0 092 0 109 8 69 216 3 217 9 215 5 19 1 19 8 18 3 11 9 12 7 11 1 211 6 211 0 2 4 2 8 220 7 8 8 625 8 688 8 594 0 750 0 781 0 719 0 469 0 500 0 438 8 441 8 416 0...

Страница 62: ...Groove Width B Groove Diameter C Groove Depth D ref Min Allow Wall Thick T Max Allow Flare Dia Max Min Basic Max Min Basic Max Min Max Min 318 5 mm 12 539 12 602 12 508 0 750 0 781 0 719 0 469 0 500...

Страница 63: ...No Refer to Machinery Nameplate Product Description Pipe Roll Grooving Tool Conformity Assessment 2006 42 EC Annex I Reference Standards EN ISO 12100 2010 EN IEC 60204 1 2018 EN ISO 13857 2019 Technic...

Страница 64: ...S A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2020 VICTAULIC COMPANY ALL RIGHTS RESERVED TM VE414 415MC OPERATING AND MAINTEN...

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