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OPERATOR SAFETY 

INSTRUCTIONS

Series VAP131 Hydraulic, Adjustable Pipe Stands; 
Adjustable Positioners; and Assembly Tables 
are designed only for supporting pipe to be roll 
grooved and for supporting grooved pipe, valves, 
and fittings during assembly. Use of this equipment 
requires dexterity and mechanical skills, as well 
as sound safety habits. Although this equipment 
is manufactured for safe, dependable operation, 
it is impossible to anticipate the combinations of 
circumstances that could result in an accident. 
The following instructions are recommended for 
safe operation of Series VAP131 components. The 
operator is cautioned to always practice “safety 
first” during each phase of use, including setup 
and maintenance. It is the responsibility of the 
owner, lessee, or user of this equipment to ensure 
that all operators read this manual and are fully 
trained to operate this equipment.
Read this manual and the hydraulic lift 
manufacturer’s service manual before operating 
or servicing Series VAP131 components. 
Become familiar with the equipment’s operations, 
applications, and limitations. Be particularly aware 
of its specific hazards. Store this manual in a clean 
area where it is always readily available.

1.  Avoid dangerous environments.

 Keep 

work area well lit. Allow sufficient space 
to operate Series VAP131 components, 
grooving tool, and accessories properly and 
for others to pass safely.

2.  Series VAP131 components are designed 

ONLY for supporting pipe to be roll 
grooved for pipe sizes, materials, and wall 
thicknesses listed in the “Pipe Ratings” 
section.

3.  Inspect the equipment.

 Before using 

Series VAP131 Hydraulic, Adjustable 
Pipe Stands; Adjustable Positioners; and 
Assembly Tables, check all moveable 
parts for any obstructions. Make sure all 
components are installed and secured 
properly.

4.  Wear proper apparel.

 Do not wear loose 

clothing, jewelry, or anything that can 
become entangled in moving parts.

5.

 

Wear protective items when working with 
tools.

 Always wear safety glasses, hardhat, 

foot protection, and hearing protection 
when working with pipe preparation tools.

6.  Stay alert.

 Do not operate pipe preparation 

tools if you are drowsy from medication 
or fatigue. Avoid horseplay around the 
equipment.

7.  Keep visitors away from the immediate 

work area.

 All visitors should be kept a safe 

distance from the equipment at all times. 

8.  Keep work areas clean.

 Keep the work 

area around the equipment clear of any 
obstructions that could limit the movement 
of the operator. Clean up any oil or other 
spills.

9.  Do not overreach.

 Maintain proper footing 

and balance at all times. Do not reach 
across the pipe preparation tool or pipe.

10.  Keep hands and tools away from the ball 

transfers while pipe is being loaded or 
positioned.

 Pipe rotation can crush fingers 

and hands if caught between the pipe and 
ball transfers.

11.  Do not reach inside the pipe end during 

the grooving operation.

12.  Maintain pipe preparation tools and 

accessories with care.

 Keep equipment 

clean at all times to ensure proper and safe 
performance. Follow the instructions for 
lubricating components.

13.  Use only Victaulic replacement parts 

and accessories.

 Use of any other parts 

may result in a voided warranty, improper 
operation, and hazardous situations. Refer 
to the “Parts Ordering Information” section.

14.  Do not remove any labels from the 

pipe preparation tool or Series VAP131 
components. 

Replace any damaged or 

worn labels.

15.  The VAP131 Assembly Table, the track 

system, and tool support must be leveled 
and fastened securely to the ground or 
floor to prevent movement.

TM-VAP131_4

REV_D

TM-VAP131 

/ Operating and Maintenance Instructions Manual

Содержание TM-VAP131

Страница 1: ...lasses hardhat foot protection and hearing protection while working around pipe preparation tools Save this operating and maintenance manual in a place accessible to all operators of the tool If you n...

Страница 2: ...tile Procedure 17 Maintenance 17 Hydraulic Fluid Requirements 17 Parts Ordering Information 17 Troubleshooting 18 Pipe Ratings 19 HAZARD IDENTIFICATION Definitions for identifying the various hazard l...

Страница 3: ...e parts for any obstructions Make sure all components are installed and secured properly 4 Wear proper apparel Do not wear loose clothing jewelry or anything that can become entangled in moving parts...

Страница 4: ...pe Sizes Track Casters Rotating Table 1 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pi...

Страница 5: ...o follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or accessories read all instru...

Страница 6: ...umper Guards 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or acc...

Страница 7: ...ies for accommodating various pipe sizes Refer to the NOTE in the following column The turnstile design of the VAP131R allows pipe to be spun around for grooving of both ends without dismounting the p...

Страница 8: ...ge ELECTRICAL INFORMATION The VAP131R and VAP131F are available in 120 VAC 12 amp and 220 volt 6 amp single phase power EXTENSION CORD REQUIREMENTS When pre wired outlets are not available and an exte...

Страница 9: ...ation of the hydraulic lift HYDRAU LIC PUMP STAR T STOP NOMINA L PIPE SIZE TEST JOG GROOVE SET GUARD FOR 40 60 1016 0 1524 0 MM PIPE ADJUST TO 50 SEC TIME RANGE CONSULT THE OPERATOR S MANUAL 5845 Rev...

Страница 10: ...cket 12 Ball Transfers Ball Transfer Supports 1 TM VAP131 Operating and Maintenance Instructions Manual 1 Service Manual for the Hydraulic Lift CONTENTS OF VICTAULIC HYDRAULIC ADJUSTABLE PIPE STAND OP...

Страница 11: ...nd product damage ASSEMBLY OF THE VAP131F HYDRAULIC POSITIONER 13 Nut Lock Washer VAP131F Hydraulic Positioners are shipped with the wheels removed The wheels can be attached to permit ease of transfe...

Страница 12: ...d level surface for the tool and VAP131R 2a The roll grooving tool must be installed on the tool support that is provided with the Kit 1 and Kit 2 Options Refer to the drawing above and below for inst...

Страница 13: ...ection 4a Position the VAP131R Hydraulic Adjustable Pipe Stand in an approximate operating location as follows Always refer to the Grooving Long Pipe Lengths section in the Operating and Maintenance I...

Страница 14: ...tion Pipe sizes listed on the bottom correspond with the lower ball transfer location Make sure the ball transfer is installed in the appropriate location on each ball transfer support Pipe Size Slots...

Страница 15: ...to roll groove the pipe Examine the roll grooved pipe end for A excessive flare and or B a scuffed pipe end face A If pipe is excessively flared it may be due to the VAP131R adjustments To minimize f...

Страница 16: ...e opposite end for grooving When rotating pipe walk with the pipe to maintain proper pipe balance MAINTENANCE This section provides information about maintaining Series VAP131 components in proper ope...

Страница 17: ...l grooving tool Insufficient pipe tracking angle Pipe rotating in the wrong direction Pipe not square cut Back end of pipe is above level Roll grooving tool is tilted forward Ball transfer s are jamme...

Страница 18: ...8 000 0 109 0 375 0 250 0 322 0 109 0 322 203 2 2 8 9 5 6 4 8 2 2 8 8 2 8 8 625 0 109 0 375 0 250 0 322 0 109 0 322 0 322 0 500 219 1 2 8 9 5 6 4 8 2 2 8 8 2 8 2 12 7 10 10 750 0 134 0 375 0 250 0 36...

Страница 19: ...ED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2015 VICTAULIC COMPANY ALL RIGHTS RESERVED TM VAP131 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL Series VAP131 Victaulic Lean Fabrication Cell...

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