Victaulic TM-VAP131 Скачать руководство пользователя страница 14

PIPE PREPARATION

Prepare pipe for roll grooving in accordance with 
the Operating and Maintenance Instructions 
Manual for the applicable tool being used to roll 
groove the pipe. In addition, inspect the pipe 
surface for dents or surface build-up where 
contact with the ball transfers will occur. The 
pipe surface should be free of large dents, 
accumulations of dirt, rust, and grime that 
may interfere with smooth pipe rotation and/or 
traversing.
Pipe with external, axial weld seams can be 
supported with Series VAP131R Hydraulic, 
Adjustable Pipe Stands. However, the weld bead 
must be smooth and rounded and at least three 
times as wide as it is high. The weld bead must 
not exceed 

1/8

 inch/3 mm in height.

NOTICE

•  Grooving pipe that contains external weld 

seams will shorten the life of the ball 
transfer units.

INITIAL ADJUSTMENTS

 CAUTION

•  VAP131 components must be used ONLY 

for supporting pipe designated in the 
“Pipe Ratings” section of this manual.

•  The ball transfers must be installed in 

the ball transfer supports.

Failure to follow these instructions could 
result in damage to the equipment.

1.

  Determine the pipe size to be roll grooved. 

Refer to the pipe size label affixed to the 
VAP131R and VAP131T (shown below). 
Pipe sizes listed on top correspond with 
the upper ball transfer location. Pipe sizes 
listed on the bottom correspond with the 
lower ball transfer location. Make sure the 
ball transfer is installed in the appropriate 
location on each ball transfer support.

Pipe Size Slots

Ball Transfer Support

Ball Transfer
Ball Transfer Location for

12, 18, and 24-inch/

323.9; 457; and 610-mm Pipe

Friction Slide/Brake Location for 

1-3-inch/33.7-88.9-mm Pipe

Ball Transfer Location for 4-6, 8-10, 14-16,

& 20-22-inch/114.3-168.3; 219.1-273.0; 

355.6-406.4; & 508-559-mm Pipe

Slide back t

lock in position

2.

  Install the ball transfer assemblies in the 

slots marked for the appropriate pipe size. 
Make sure the ball transfers are facing 
toward the inside of the table and that the 
ball transfer assemblies are locked into 
position in the slots.

NOTICE

•  The ball transfer supports may be placed 

in the innermost slots to gain height 
clearance when assembling valves and 
fittings.

•  Friction slides and brakes (accessory 

items sold separately) can be used in 
place of the ball transfer assemblies to 
minimize pipe movement. Friction slides 
create slight resistance, while the friction 
brakes prevent pipe from rotating freely.

•  To accommodate varying pipe diameters, 

the ball transfers and ball transfer 
supports may be placed in alternate 
positions to ensure that the pipe moves 
freely and is supported properly.

PIPE

SIZE

6137  Rev. D  R202131LBL

24

20-22

18

14-16

12

8-10

1-3

4-6

1-3

4-6

12

8-10

18

14-16

24

20-22

TM-VAP131_15

REV_D

TM-VAP131 

/ Operating and Maintenance Instructions Manual

Содержание TM-VAP131

Страница 1: ...lasses hardhat foot protection and hearing protection while working around pipe preparation tools Save this operating and maintenance manual in a place accessible to all operators of the tool If you n...

Страница 2: ...tile Procedure 17 Maintenance 17 Hydraulic Fluid Requirements 17 Parts Ordering Information 17 Troubleshooting 18 Pipe Ratings 19 HAZARD IDENTIFICATION Definitions for identifying the various hazard l...

Страница 3: ...e parts for any obstructions Make sure all components are installed and secured properly 4 Wear proper apparel Do not wear loose clothing jewelry or anything that can become entangled in moving parts...

Страница 4: ...pe Sizes Track Casters Rotating Table 1 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pi...

Страница 5: ...o follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or accessories read all instru...

Страница 6: ...umper Guards 1 Failure to follow instructions and warnings could result in serious personal injury property damage and or product damage Before operating or servicing any pipe preparation tools or acc...

Страница 7: ...ies for accommodating various pipe sizes Refer to the NOTE in the following column The turnstile design of the VAP131R allows pipe to be spun around for grooving of both ends without dismounting the p...

Страница 8: ...ge ELECTRICAL INFORMATION The VAP131R and VAP131F are available in 120 VAC 12 amp and 220 volt 6 amp single phase power EXTENSION CORD REQUIREMENTS When pre wired outlets are not available and an exte...

Страница 9: ...ation of the hydraulic lift HYDRAU LIC PUMP STAR T STOP NOMINA L PIPE SIZE TEST JOG GROOVE SET GUARD FOR 40 60 1016 0 1524 0 MM PIPE ADJUST TO 50 SEC TIME RANGE CONSULT THE OPERATOR S MANUAL 5845 Rev...

Страница 10: ...cket 12 Ball Transfers Ball Transfer Supports 1 TM VAP131 Operating and Maintenance Instructions Manual 1 Service Manual for the Hydraulic Lift CONTENTS OF VICTAULIC HYDRAULIC ADJUSTABLE PIPE STAND OP...

Страница 11: ...nd product damage ASSEMBLY OF THE VAP131F HYDRAULIC POSITIONER 13 Nut Lock Washer VAP131F Hydraulic Positioners are shipped with the wheels removed The wheels can be attached to permit ease of transfe...

Страница 12: ...d level surface for the tool and VAP131R 2a The roll grooving tool must be installed on the tool support that is provided with the Kit 1 and Kit 2 Options Refer to the drawing above and below for inst...

Страница 13: ...ection 4a Position the VAP131R Hydraulic Adjustable Pipe Stand in an approximate operating location as follows Always refer to the Grooving Long Pipe Lengths section in the Operating and Maintenance I...

Страница 14: ...tion Pipe sizes listed on the bottom correspond with the lower ball transfer location Make sure the ball transfer is installed in the appropriate location on each ball transfer support Pipe Size Slots...

Страница 15: ...to roll groove the pipe Examine the roll grooved pipe end for A excessive flare and or B a scuffed pipe end face A If pipe is excessively flared it may be due to the VAP131R adjustments To minimize f...

Страница 16: ...e opposite end for grooving When rotating pipe walk with the pipe to maintain proper pipe balance MAINTENANCE This section provides information about maintaining Series VAP131 components in proper ope...

Страница 17: ...l grooving tool Insufficient pipe tracking angle Pipe rotating in the wrong direction Pipe not square cut Back end of pipe is above level Roll grooving tool is tilted forward Ball transfer s are jamme...

Страница 18: ...8 000 0 109 0 375 0 250 0 322 0 109 0 322 203 2 2 8 9 5 6 4 8 2 2 8 8 2 8 8 625 0 109 0 375 0 250 0 322 0 109 0 322 0 322 0 500 219 1 2 8 9 5 6 4 8 2 2 8 8 2 8 2 12 7 10 10 750 0 134 0 375 0 250 0 36...

Страница 19: ...ED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2015 VICTAULIC COMPANY ALL RIGHTS RESERVED TM VAP131 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL Series VAP131 Victaulic Lean Fabrication Cell...

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