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1.3.1 ZPU-5000 unit - Front view

The front panel user interface includes a front panel display, a seven-button keypad, four LED indicators, and
one USB port.

1.3.1.1 Front panel display

The front panel display shows messages on a 256 x 128 dot grid. In

Menu

mode, the display shows

configuration information. In

Monitoring

mode, the display shows real-time measurement values, text and bar

graphs.

1.3.1.2 Keypad

The 7-button keypad allows browsing through the various displays.

1.3.1.3 Front panel LED indicators

ALARM ACKNOWLEDGE

provides a visual notification that a new alarm has been triggered.

• Turns

Orange

upon startup, then turns

Green

to confirm that no new alarm has been triggered and that

all prior alarms have been acknowledged.

• Turns

Orange

when an event has triggered an alarm awaiting to be acknowledged.

CHANNELS ALERT/ DANGER

provides an instant visual notification of preset alarm threshold violations

on selected processed input channels.

• Turns

Red

upon startup, then turns

OFF

until an alarm event occurs.

• Turns

Yellow

when an alert type event (a measurement has reached the first threshold) has occurred and

remains

Yellow

as long as the alert condition remains.

• Turns

Red

when a danger type event (a measurement has reached the second threshold) has occurred

and remains

Red

as long as the alert condition remains.

SYSTEM OK

confirms the operational status of the ZPU-5000 and of its interactions with the ZOOM

system.

ZPU-5000 Acquisition and Processing Unit with ZOOM Version 7.4  - User’s Manual

9

Содержание ZPU-5000

Страница 1: ...ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual P N 9483 06M1A 240...

Страница 2: ...ld connection location CAT I Overvoltage installation or measurement Category 1 NOTICE Trademarks referenced herein are trademarks and registered trademarks of VibroSystM Inc or third parties and are...

Страница 3: ...as been impaired make this instrument inoperative and secure it against any unintended operation Have this instrument serviced by qualified service personnel only To avoid shock hazards connect the po...

Страница 4: ...0 in a cabinet or enclosure 13 2 1 1 Connecting the power cord and chassis grounding wire 13 2 1 2 Installing modules in the ZPU 5000 unit 15 2 2 Dual channel analog I O modules 16 2 2 1 Analog I O mo...

Страница 5: ...tion 37 3 4 12 Attribute a unit address 37 3 4 13 Change the IP address protocol enable or disable DHCP 37 3 4 14 View or edit communication port settings 37 3 4 15 Select the Network or Standalone mo...

Страница 6: ...6 ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual...

Страница 7: ...workstations from which users can trigger manual measurements view in real time the data collected or analyze measurements The ZPU 5000 can also operate in a standalone configuration for basic real ti...

Страница 8: ...communicate with the server The ZPU 5000 can synchronize the acquisition of all parameters with the passing of each rotor pole for salient pole units It tracks up to 16 high speed inputs air gap displ...

Страница 9: ...o new alarm has been triggered and that all prior alarms have been acknowledged Turns Orange when an event has triggered an alarm awaiting to be acknowledged CHANNELS ALERT DANGER provides an instant...

Страница 10: ...l Turns Orange when one measuring chain or more becomes saturated defective sensor faulty connection 1 3 1 4 USB port The USB port allows connection of a portable storage device to copy or save the co...

Страница 11: ...22 AWG 4 pos Control Module 0 5 0 34 mm2 20 22 AWG 5 pos Control Module 0 5 0 34 mm2 20 22 AWG 7 pos Control Module 0 5 0 34 mm2 20 22 AWG 9 pos Control Module 0 5 0 34 mm2 20 22 AWG 1 3 2 1 Analog I...

Страница 12: ...position removable female type screw terminal connector allows power input wiring The ZPU 5000 unit should be installed in compliance with national and local electrical standards 1 3 2 5 Protection fu...

Страница 13: ...uggested to allow a space of at least 5 1 4 3U above each component for ventilation Side support angles are required to install the unit in a cabinet 2 1 1 Connecting the power cord and chassis ground...

Страница 14: ...onnector are provided for power input Note Newer models of ZPU 5000 units are protected by a single fuse and are offered in various AC and DC power input ranges 14 ZPU 5000 Acquisition and Processing...

Страница 15: ...o the Communication module Slots 1 to 8 are reserved for Analog I O modules and the location of each must match the ZPU 5000 Hardware Configuration form To install a module carefully align the module...

Страница 16: ...specific input source Important Information The processed raw output does not correspond to the sensor s signal the frequency content of the processed raw output signal is present but is adapted acco...

Страница 17: ...easuring Chain DC to 1000 Hz CIM 4 20 4 to 20 mA According to Measuring Chain DC to 1000 Hz Connection Input channel characteristics Input impedance 200 Jumpers on the circuit allow a grounded or ungr...

Страница 18: ...Velocity Displacement FIM 40 100 0 to 40 g Peak 100 mV g 40 g Peak 15 to 1000 Hz 100 mm s Peak 30 to 1000 Hz 2000 m Peak to Peak 30 to 1000 Hz FIM 40 100 LF 0 to 40 g Peak 100 mV g not applicable 30 m...

Страница 19: ...00 Hz ICPM 5 65 500 5 65 g Peak 500 mV g 5 65 g Peak 0 7 to 1000 Hz 56 mm s Peak 0 7 to 1000 Hz 2000 m Peak to Peak 0 7 to 1000 Hz ICPM 1 13 100 1 13 g Peak 100 mV g 1 13 g Peak 0 7 to 1000 Hz 28 mm s...

Страница 20: ...IM 5 5 5 to 5V According to Measuring Chain DC to 1000 Hz VIM 0 10 0 to 10 V According to Measuring Chain DC to 1000 Hz VIM 10 10 10 to 10 V According to Measuring Chain DC to 1000 Hz VIM 2 18 2 to 18...

Страница 21: ...ts 4 20 mA do not require power from an external source Trend Out Analog outputs representing the selected processed signal from the sensor on the corresponding input channel Voltage Output Raw and Tr...

Страница 22: ...irectional unit such as a pumped storage generator The ROTATION input signal determines which synchro 1 rev signal input is active on a bi directional unit A closed contact on the ROTATION input sets...

Страница 23: ...PN collector with resistor pull up to 5 V 2 3 3 Control inputs The control inputs receive signals from remote switching devices for the control of four system features 1 Alarm Inhibit an input used to...

Страница 24: ...ce signal to slave ZPU 5000 units not equipped with an air gap sensor This is all configurable in the ZPU 5000 s properties with the help of ZOOM Configuration 4 Rotation an input used to indicate the...

Страница 25: ...ion below shows a configuration with multiple ZPU 5000 acquisition units Note Relay drivers 1 and 2 are available for optional configurations using the ZOOM software Output type Bipolar FET 30V 25 mA...

Страница 26: ...the ZOOM software through a CAT6 E cable recommended 2 4 3 RS 485 422 Port The user can choose between half duplex RS 485 or full duplex RS 422 communication with TWS and RTU protocols directly in th...

Страница 27: ...in full duplex mode typical connection Note Jumpers S3 and S4 OFF Important Information 120 termination resistor is only installed on the LAST UNIT of a chain Important Information Modules are shippe...

Страница 28: ...tional firmware can later be uploaded from the ZOOM server or imported from a prepared USB key The entire boot up sequence can last up to 2 minutes 1 When power is initially applied the front panel di...

Страница 29: ...s are displayed to announce the update of the components in progress 5 When the update of all plug ins and firmware has completed the ZPU 5000 starts 6 The ZPU 5000 unit uploads the configuration stor...

Страница 30: ...n move to the next menu level or toggle a feature enable disable The CANCEL button is used to move to the previous menu level or to cancel a selection when a confirmation is requested The four directi...

Страница 31: ...t have an IP address and is not connected to ZOOM Server 2 Indicates if the unit is connected to the ZOOM network or is in standalone mode 3 Rotational speed of the monitored unit in RPM 4 Status flag...

Страница 32: ...alysis as well as alarm surveillance on either a broadband frequency range or specific user selected spectral bands Pressing ENTER on a channel will display the sensor s spectral band parameters Impor...

Страница 33: ...ppears in this section reflects which air gap measurement has been selected with the cursor minimum air gap or rotor deformation A base reference measurement is used to calculate the threshold values...

Страница 34: ...e menus and execute various commands after pressing on the Menu key Use the tree structure as a reference Important Information If access rights have been assigned only users who have an Admin access...

Страница 35: ...n command File Export or prepared on another ZPU 5000 unit with the Configuration Export command must contain a valid zcdb file The ZPU 5000 unit automatically reboots after the import of a configurat...

Страница 36: ...rmation The View Acknowledge and Acknowledge All tabs only appear when alarms have been triggered If no alarms are triggered only the Export Alarms tab appears Select Information Alarms View Acknowled...

Страница 37: ...right or left arrow key to position the pointer and use the up or down arrow key to change the selected character 3 4 13 Change the IP address protocol enable or disable DHCP Select the IP address op...

Страница 38: ...the ZPU 5000 acquisition unit offers unrestricted access to any command on the menu If you need to restrict access to some command sequences use the Create Access Code command After access codes are...

Страница 39: ...igit access code are 0 to 9 a to z and A to Z Select Access right Use the arrows to select either Admin or Guest press the ENTER key and press the CANCEL key to return to the previous screen If you ar...

Страница 40: ...update which takes several minutes to complete all modifications are completed in just a few seconds Messages are displayed during the update of the firmware to show the operation s progress 1 First i...

Страница 41: ...yed to confirm that the update was successful If another module is installed the updating program then continues with the next one 7 Once all modules have been updated the configuration is reloaded an...

Страница 42: ...l value may be selected for an unprocessed signal Air gap Blade tip The minimum of each pole or blade is detected by the air gap pole detector This detector does not have a finite window as it uses th...

Страница 43: ...nt panel display screens shown in section 3 1 Startup boot up sequence the firmware may be incorrect and will need to be reinstalled 5 3 Network connection On the Communication module at the rear of t...

Страница 44: ...d on the front panel display then the parameter is correctly read Otherwise verify the message associated with each channel NotOK an out of range problem has occurred The LED indicator at the rear of...

Страница 45: ...ization signal when the unit is in rotation This confirms that the synchronization probe is present and operational If the LED indicator at the rear of the module remains Orange a firmware problem has...

Страница 46: ...46 ZPU 5000 Acquisition and Processing Unit with ZOOM Version 7 4 User s Manual...

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