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9. 

IMPORTANT NOTES 

 

 

Boiler can only be operated by adult persons who became acquainted with this operation manual. 

 

In  case  there  has  occurred  the  danger  of  combustible  vapours  or  gases  development  and  their 
penetration  into  the  boiler  room  or  at  works  with  temporarily  developed fire or explosion danger 
(floor  gluing  works,  painting  works  using  the  flammable  paints,  etc.),  boiler  must  be  shut  down 
long enough before the works start. 

 

We  check  visually  the  fuel  transport  into  the  combustion  chamber.  There  is  a  danger  of  injury 
caused by rotating screw shaft. 

 

It is forbidden to use flammable liquids(petrol, oil, heating oil and others) for firing up the boiler. 

 

Possible combustion process is checked by keeping the door ajar. This method is connected with 
a  higher  danger  of  sparks  flying  out  into  the  boiler  room.  Immediately  after  having  checked  the 
combustion process visually the door must be shut properly.  

 

It is forbidden to overheat the boiler in any possible way. 

 

Don’t put ay objects made of flammable material on boiler and within a distance smaller than the 
safe distance from it. 

 

When  removing  the  ashes  from  boiler  there  must  not  be  put  any  flammable  materials  within 
minimum  1500  mm  distance  from  boiler.  The  ashes  must  be  collected  in  non-combustible  and 
covered container. 

 

When  operating  the  boilers  at  the  temperature  below  60  °C  the  cast-iron  heat  exchanger  gets 
bedewed  which  initiates  so-called  low-temperature  corrosion  reducing  the  boiler  service  life. 
Therefore we recommend to operate boiler at the temperature 60 °C and higher. 

 

After the heating season termination the user is obliged to clean the boiler properly incl. the flue 
gas  ducting  and  the  smoke  adapter.  The  graphite  grease  is  to  be  used  for  lubrication  of  swivel 
pins,  smoke  flap  mechanism  and  other  movable  parts  on  boiler.  The  boiler  room  must  be  kept 
clean and dry. 

 

It is forbidden to interfere with boiler structure and electric installation boilers. 

 

WARNING!  A  poor  quality  of  fuel  can  markedly  negatively  affect  the  boiler  output  and  emission 
parameters 

 

During  assembly,  installation  and  operation  of  the  appliance  it  is  necessary  to  comply  with 
standards that apply in the relevant country of destination. 

If you fail to meet these conditions you cannot requisite the guarantee repairs.  

 

10.  Maintenance by user 

 

1.  It is necessary to be particular about a timely fuel refilling. If there is only a small amount of fuel left in the 

reservoir  it  must  be  refilled  immediately  in  order  to  avoid  the  secondary  air  suction.  Pay  attention  to  a 
correct cover closure on the fuel reservoir!
 

2.  Remove  regularly  the  ashes  from  the  combustion  chamber  and  the  ash-pan  drawer.  Use  the  protective 

gloves when discharging the ash-pan drawer. 

3.  The boiler cleaning frequency depends on the fuel quality. Cleaning must be done in 3 - 4 week intervals 

in  case  of  pellets  that  don’t  exceed  0,5  %  ashes.  The  pellets  with  ashes  content  1,5  %  and  higher  will 
cause  that  boiler  must  be  checked  and  cleaned  once  a  week, if need be also more often.. To clean the 
boiler  means  to  remove  ashes  or  deposits  from  the  boiler  body  (combustion  chamber,  flue  gases  ways 
etc.).  It  is  also  necessary  to  check  the  combustion  chamber  itself-  the  combustion  air  nozzles  and 
combustion chamber ceramic arch. Possible deposits must be carefully removed. 

4.  Above  the  combustion  chamber  there  are  positioned  the  fireproof  ceramic  plates.  We  recommend  to 

remove regularly the fly-ash deposited on the plates surface. 

5.  Minimum 1 hour before cleaning the boiler must be shut down (incl. the electric disconnection). 
6.  We recommend to clean occasionally the external surfaces of the screw conveyors and ventilator drives. 

(The operators must not remove the covers from ventilator or to interfere in any other way with these 
units. This can only do a competent service worker
). Cleaning must be done using a dry brush. Boiler 
when being cleaned must be disconnected from electricity supply.  

7.  After the cleaning or after any manipulation with fuel reservoir screw feeder please check the correct flex 

hose attachment at both its ends by means of SK tapes.  

8.  In order to keep a slight overpressure in the combustion chamber during the ventilator operation we pay 

attention to a perfect tightness of boiler (stoking door, ash-pan door, smoke adapter cleaning cover etc.).  

9.  The  manufacturer  fills  standardly  the  worm-gear  units  with  synthetic  oil,  therefore  their  further 

maintenance isn’t necessary.  

Содержание HERCULES ECO

Страница 1: ...VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

Страница 2: ...llation 17 6 2 Burner assembly 18 6 3 Assembly of combustion chamber 19 6 4 Assembly of the fuel transport lines 24 6 5 Boiler shells and regulator assembly 25 6 6 Fuel reservoir assembly this part is...

Страница 3: ...is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa 4 bar Before dispatch it is checked for tight...

Страница 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Страница 5: ...t x depth mm 1893 x 1407 x 1217 5 1893 x 1407 x 1697 5 Maximum water operating overpressure kPa bar 400 4 Testing water overpressure kPa bar 800 8 Heating water minimum temperature C 60 Heating water...

Страница 6: ...0 M P R DIN 517 31 NORM M 7135 Prescribed pellets granularity between 6 and 10 mm Maximum fuel water content 12 Ash content max 1 5 WARNING A poor quality of fuel can markedly negatively affect the bo...

Страница 7: ...re installed the ceramic plates that regulate combustion and influence positively the emission values In the flue gases ducts of the heat exchanger convection part there are inserted the turbulators i...

Страница 8: ...operating parameters makes it possible for both the manufacturer and user to use fully and effectively the characteristics of automatic boilers for pellets it means an economical boiler operation con...

Страница 9: ...turn water 9 Cock for filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Cont...

Страница 10: ...r filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Controller RKU 17 Partit...

Страница 11: ...ceramic arch 1 pc fuel feeder incl a transport hose and strapping tapes 1 pc regulator 1 pc forced draught fan with a cover incl throttling of the fan 1 pc brush butt end 1 pc manual for boiler opera...

Страница 12: ...insulation of stoking door upper 1 pc insulation of stoking door lower 1 pc insulation of ash pan door upper 1 pc insulation of ash pan door lower 1 pc adapter reduction 1 pc brush 1 pc tip of the spi...

Страница 13: ...es SN 75 5409 Water installations inside buildings e regarding the electric network CSN 33 0165 Electrical regulations Identification of conductors by colours or numerals Procedure provisions SN 33 15...

Страница 14: ...horizontally Fig no 6 Dimensions of a bedding under the boiler drum dimensions behind the slash apply to VIADRUS HERCULES ECO 10 2 Safe distance from combustible materials when installing and operatin...

Страница 15: ...be used dry fuel up to 12 moisture We recommend to store the pellets in their original package from manufacturer PET bags on a dry place it is out of question to store the fuel behind the boiler or to...

Страница 16: ...16 5 3 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 8 Recommended diagram of boiler connection to the heating system...

Страница 17: ...onnect the other end with the heating system In order to guarantee the boiler protection against low temperature corrosion we recommend to install a thermostatic valve in heating system like ESBE TV 4...

Страница 18: ...ws M6 x 12 5 and spring washers 6 2 Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10 Ensure the burner by means of nuts M10 3 a...

Страница 19: ...risers of the sections see Fig 13 a 14 For boiler there exist 4 types of ceramic plates see tab 3 a Fig no 11 Mount the ceramic plates according to Fig no 13 and 14 When mounting the ceramic plates i...

Страница 20: ...te frontal 2 Ceramic plate outer 3 Ceramic plate central 4 Ceramic arch 5 Burner 6 Partition of smoke channel 7 Partition of combustion chamber Fig no 13 Ceramic plates and partition mounted in VIADRU...

Страница 21: ...21 1 Partition of combustion chamber 2 Turbulators 3 Gripping of partitions Fig no 13a...

Страница 22: ...c plate outer 3 Ceramic plate central 4 Ceramic plate central with risers 5 Ceramic arch 6 Burner 7 Partition of smoke channel 8 Partition of combustion chamber Fig no 14 Ceramic plates and partition...

Страница 23: ...23 1 Partition of combustion chamber 2 Turbulators 3 Plate for ashes on the sheet metal Fig no 14a...

Страница 24: ...el 6 4 Assembly of the fuel transport lines 1 Fuel tank 2 Feeder of fuel tank 3 Pendant chainlet 4 Transport hose 5 Burner 6 Fan 7 Screw conveyor 8 Knee 9 Adapter reduction Fig no 16 Assembly of the f...

Страница 25: ...onveyor without stopping the hoses with pellets 2 Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side 3 Carry out the...

Страница 26: ...tor from below by means of 4 pc bolts C 4 8 x 13 Lead out all cables by bushings through the openings in rear part of boiler shell upper part 6 Build in the thermomanometer in the boiler shell upper p...

Страница 27: ...ipitated on the boiler drum walls Precipitation of 1 mm calcite reduces at given point the passage of heat from the metal to water by 10 The heating systems with an open expansion reservoir allow a di...

Страница 28: ...approved by an authorized firm The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front Th...

Страница 29: ...e of 40 C has been exceeded and its after running before switching off The regulator ensures an automatic drifting of combustion chamber screw conveyor in that sense that after every fuel reservoir sc...

Страница 30: ...ction Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be brought Thermal sensor on the output Block...

Страница 31: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Страница 32: ...y be eliminated by a special contracting service worker Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic op...

Страница 33: ...necessary the feeding cycle decrease Table no 5 Boiler output adjustment VIADRUS HERCULES ECO 5 Boiler output kW Time for fuel feeding s Time for fuel afterburning s Quantity of combustion air Adjust...

Страница 34: ...35 56 30 3 22 35 53 30 3 23 35 50 35 3 5 24 35 46 35 3 5 25 35 43 40 4 26 35 40 40 4 27 35 37 45 4 5 28 35 35 50 5 29 35 32 55 5 5 30 35 30 60 6 31 35 28 65 6 5 32 35 26 70 7 33 35 24 70 7 34 35 22 7...

Страница 35: ...r automatically will pass into inhibition regime where it will be left until the heating medium temperature has dropped below the value set on control thermostat If the heating system takes a minimum...

Страница 36: ...is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 10 Maintenance by user 1 It is n...

Страница 37: ...ntrust an assembly firm with boiler installation and a special contracting service accredited by VIADRUS a s the boiler manufacturer with its commissioning and with defects elimination in case they ex...

Страница 38: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Страница 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Страница 40: ...VIADRUS HERCULES ECO VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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