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VIADRUS

HERCULES ECO

M

anual for boiler operation and installation

GB_2015_11 SD

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Содержание HERCULES ECO

Страница 1: ...VIADRUS HERCULES ECO Manual for boiler operation and installation GB_2015_11 SD...

Страница 2: ...llation 17 6 2 Burner assembly 18 6 3 Assembly of combustion chamber 19 6 4 Assembly of the fuel transport lines 24 6 5 Boiler shells and regulator assembly 25 6 6 Fuel reservoir assembly this part is...

Страница 3: ...is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa 4 bar Before dispatch it is checked for tight...

Страница 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Страница 5: ...t x depth mm 1893 x 1407 x 1217 5 1893 x 1407 x 1697 5 Maximum water operating overpressure kPa bar 400 4 Testing water overpressure kPa bar 800 8 Heating water minimum temperature C 60 Heating water...

Страница 6: ...0 M P R DIN 517 31 NORM M 7135 Prescribed pellets granularity between 6 and 10 mm Maximum fuel water content 12 Ash content max 1 5 WARNING A poor quality of fuel can markedly negatively affect the bo...

Страница 7: ...re installed the ceramic plates that regulate combustion and influence positively the emission values In the flue gases ducts of the heat exchanger convection part there are inserted the turbulators i...

Страница 8: ...operating parameters makes it possible for both the manufacturer and user to use fully and effectively the characteristics of automatic boilers for pellets it means an economical boiler operation con...

Страница 9: ...turn water 9 Cock for filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Cont...

Страница 10: ...r filling and emptying G 1 2 10 Side panel of the shell 11 Side panel of the shell 12 Sticker for alarm of smoke damper 13 Rod 14 Upper panel of the shell 15 Thermomanometr 16 Controller RKU 17 Partit...

Страница 11: ...ceramic arch 1 pc fuel feeder incl a transport hose and strapping tapes 1 pc regulator 1 pc forced draught fan with a cover incl throttling of the fan 1 pc brush butt end 1 pc manual for boiler opera...

Страница 12: ...insulation of stoking door upper 1 pc insulation of stoking door lower 1 pc insulation of ash pan door upper 1 pc insulation of ash pan door lower 1 pc adapter reduction 1 pc brush 1 pc tip of the spi...

Страница 13: ...es SN 75 5409 Water installations inside buildings e regarding the electric network CSN 33 0165 Electrical regulations Identification of conductors by colours or numerals Procedure provisions SN 33 15...

Страница 14: ...horizontally Fig no 6 Dimensions of a bedding under the boiler drum dimensions behind the slash apply to VIADRUS HERCULES ECO 10 2 Safe distance from combustible materials when installing and operatin...

Страница 15: ...be used dry fuel up to 12 moisture We recommend to store the pellets in their original package from manufacturer PET bags on a dry place it is out of question to store the fuel behind the boiler or to...

Страница 16: ...16 5 3 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 8 Recommended diagram of boiler connection to the heating system...

Страница 17: ...onnect the other end with the heating system In order to guarantee the boiler protection against low temperature corrosion we recommend to install a thermostatic valve in heating system like ESBE TV 4...

Страница 18: ...ws M6 x 12 5 and spring washers 6 2 Spread the boiler cement around the rectangular hole in the rear section and put the burner on 4 pieces of stud bolts M10 Ensure the burner by means of nuts M10 3 a...

Страница 19: ...risers of the sections see Fig 13 a 14 For boiler there exist 4 types of ceramic plates see tab 3 a Fig no 11 Mount the ceramic plates according to Fig no 13 and 14 When mounting the ceramic plates i...

Страница 20: ...te frontal 2 Ceramic plate outer 3 Ceramic plate central 4 Ceramic arch 5 Burner 6 Partition of smoke channel 7 Partition of combustion chamber Fig no 13 Ceramic plates and partition mounted in VIADRU...

Страница 21: ...21 1 Partition of combustion chamber 2 Turbulators 3 Gripping of partitions Fig no 13a...

Страница 22: ...c plate outer 3 Ceramic plate central 4 Ceramic plate central with risers 5 Ceramic arch 6 Burner 7 Partition of smoke channel 8 Partition of combustion chamber Fig no 14 Ceramic plates and partition...

Страница 23: ...23 1 Partition of combustion chamber 2 Turbulators 3 Plate for ashes on the sheet metal Fig no 14a...

Страница 24: ...el 6 4 Assembly of the fuel transport lines 1 Fuel tank 2 Feeder of fuel tank 3 Pendant chainlet 4 Transport hose 5 Burner 6 Fan 7 Screw conveyor 8 Knee 9 Adapter reduction Fig no 16 Assembly of the f...

Страница 25: ...onveyor without stopping the hoses with pellets 2 Mount the combustion air ventilator on the combustion chamber sleeve with the choke valve screwed ahead on the ventilator suction side 3 Carry out the...

Страница 26: ...tor from below by means of 4 pc bolts C 4 8 x 13 Lead out all cables by bushings through the openings in rear part of boiler shell upper part 6 Build in the thermomanometer in the boiler shell upper p...

Страница 27: ...ipitated on the boiler drum walls Precipitation of 1 mm calcite reduces at given point the passage of heat from the metal to water by 10 The heating systems with an open expansion reservoir allow a di...

Страница 28: ...approved by an authorized firm The sockets are connected in a way making sure that the protection plug is at the top and the phase conductor is connected to the left tube when viewed from the front Th...

Страница 29: ...e of 40 C has been exceeded and its after running before switching off The regulator ensures an automatic drifting of combustion chamber screw conveyor in that sense that after every fuel reservoir sc...

Страница 30: ...ction Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be brought Thermal sensor on the output Block...

Страница 31: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Страница 32: ...y be eliminated by a special contracting service worker Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic op...

Страница 33: ...necessary the feeding cycle decrease Table no 5 Boiler output adjustment VIADRUS HERCULES ECO 5 Boiler output kW Time for fuel feeding s Time for fuel afterburning s Quantity of combustion air Adjust...

Страница 34: ...35 56 30 3 22 35 53 30 3 23 35 50 35 3 5 24 35 46 35 3 5 25 35 43 40 4 26 35 40 40 4 27 35 37 45 4 5 28 35 35 50 5 29 35 32 55 5 5 30 35 30 60 6 31 35 28 65 6 5 32 35 26 70 7 33 35 24 70 7 34 35 22 7...

Страница 35: ...r automatically will pass into inhibition regime where it will be left until the heating medium temperature has dropped below the value set on control thermostat If the heating system takes a minimum...

Страница 36: ...is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 10 Maintenance by user 1 It is n...

Страница 37: ...ntrust an assembly firm with boiler installation and a special contracting service accredited by VIADRUS a s the boiler manufacturer with its commissioning and with defects elimination in case they ex...

Страница 38: ...aging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure tha...

Страница 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Страница 40: ...VIADRUS HERCULES ECO VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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