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Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 1 of 25         

 

 

  

 

 

 

                 

 

 

DCR-880 Series Manually Propelled Drum Carriers 

Instruction Manual 

 

 

                         

                       

 

 

                                 DCR-880-M                             DCR-880-H-HP                             DCR-880-H 

 

 

Receiving Instructions  

After delivery,  remove the packaging from the product. Inspect the product closely to determine whether it 

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. 

If the product is undamaged, discard the packaging.

 

 

NOTE:

 

The end-user is solely responsible for confirming that product design, use, and maintenance comply with 

laws, regulations, codes, and mandatory standards applied where the product is used.

 

 

Technical Service & Replacement Parts  

  For answers to questions not addressed in these instructions and to order replacement parts, labels, and 

accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be 

contacted online at 

http://www.vestilmfg.com/parts_info.htm

.

 

 

Electronic copies of Instruction Manuals 

  Additional copies of this instruction manual may be downloaded from 

https://www.vestil.com/page-manuals.php

. 

 

Vestil Manufacturing Corp. 

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

www.vestilmfg.com    e-mail: 

[email protected]

 

 

 

Table of Contents 

Signal words

…………………………………………………………………………….............................................

2

 

Safety instructions

…………...…………………………………………………………………………………..……… 

2

 

DCR-880-M exploded view

bill of materials, and specifications

…………………………………………....……….. 

3

 - 

4

 

DCR-880-H exploded view

bill of materials, and specifications

……………………………………..,,……………..

5

 - 

6

 

DCR-880-H-HP exploded view

bill of materials, and specifications

…………….…………..…..…………………..

7

 - 

8

 

DCR-880-H-DC exploded view

bill of materials, and specifications

………………….………….…………….……. 

9

 - 

10

 

DCR-880-H-HP-DC exploded view

bill of materials, and specifications

…………..…………….………....……….

11

 

12

 

*

DC modular power unit exploded view and bill of materials

……………………………..……………….……….

13

 - 

14

 

*

12VDC modular power unit electrical circuit diagram

…………………………………………………..…….………. 

14

 

*

12VDC modular power unit layout

…………………………………………………………………………..….………. 

15

 

Record of Satisfactory Condition

………………………………………………………………………………………… 

16

 

Using the drum lifter

………………………………...…………………………………………………………………….. 

16

 

Lifting drums

……………………………………………………………………………………………………………….. 

17

 

Hydraulic circuit diagram (DCR-880-H & DCR-880-H-HP)

……………..……………………………………..……… 

18

 

Manual hydraulic system sequence of operation

……...…………………………………………………………….

18

 - 

19

 

*

Hydraulic circuit diagram: DC-powered units

…………………………………………………………..…………… 

19

 

*

Operation instructions for DC-powered units (DCR-880-H-DC & DCR-800-H-HP-DC)

………………...………… 

19

 - 

20

 

Bleeding air from the hydraulic circuit

………………………………………………………………………………… 

20

 

Using the Battery Charger

…………………………………………………………………………………….…….....…

20

 - 

21

 

Inspections & Maintenance

…………………………………………………………................................................ 

21

 - 

22

 

Troubleshooting guide (DCR-880-H & DCR-880-H-HP)

………………………………………………………………. 

22

 

Troubleshooting guide (DCR-880-H-DC & DCR-880-H-HP-DC)

…………………………………………………….. 

23

 - 

24

 

Labeling diagram

……………………………………………………………………………………………..………..….. 

24

 

Limited warranty

………………………………………………………………………………..……………………….

25

 

*NOTE: 

Pages 13-15, 19-20 provide views of, and instructions about, the modular power unit. These diagrams only 

apply to units manufactured 

before

  12-01-2018. Units manufactured on or after 12-01-2018 receive the 2

nd

 

generation modular power unit (MPU GEN2). Diagrams and operating instructions for GEN2 power units are 

provided in separate MPU-AC/DC manuals.

*

 

 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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