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Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 16 of 25         

 

 

RECORD OF SATISFACTORY CONDITION (THE “RECORD”) 

Thoroughly inspect the carrier before putting it into service. Record the condition and appearance of each of the 

frame members, fasteners, and casters/wheels. Thoroughly photograph the carrier from multiple angles. Include close 

range photographs of all labels, fasteners, and the drum gripping mechanism. Add the photographs to the record. 

Collate all photographs and writings into a single file. This file is a record of the carrier in satisfactory condition. 

Visually inspect all parts of the unit at least once per month. Compare your observations to the Record to determine 

whether the rack is in satisfactory condition. Do not use the carrier unless it is in satisfactory condition. Purely 

cosmetic changes, like damaged paint or powdercoat, are not changes from satisfactory condition. However, touchup 

paint should be applied as soon as damage occurs.

 

 

USING THE DRUM LIFTER (ALL MODELS) 

DCR-series drum carriers are designed to handle 55-gallon steel, plastic, and fiber drums with lids. 

Three models, 

DCR-880-M, DCR-880-H, and DCR-880-H-HP, are manually operated. Model DCR-880-M uses a ratcheting jack that 

raises and lowers the carriage. The drum carriage of models DCR-880-H and DCR-880-H-HP is driven by a hydraulic 

cylinder extended and retracted by a foot pump.  

 

DCR-880-M (Mechanical Ratcheting Jack) 

NOTE:

 For the jack to operate optimally, move the handle all-the-way up and all-the-way down with each 

stroke. “Short jacking” occurs when the handle is not moved through its full range. Short jacking damages the 

teeth of the jack slide and can also damage the ratchet mechanism. 

1.  To raise the carriage: The direction selector must be in the “UP” position (see “Ratchet direction selector” below; 

selector shown in UP position). Raise the jack handle and press it down until you hear a click. Move the handle 

back-and-forth until the carriage rises to the necessary elevation.  

                                                        

             

 

 

 

 

 

                                                                                                                                                                                                                                                                                                                                                             

 

 

2.  To lower the carriage: Press the direction selector down. Then, move the jack handle up and down until the 

carriage reaches the desired height. 

 

DCR-880-H and DCR-880-H-HP (Hydraulic Foot Pump) 

 

Press down on the treadle to extend the cylinder. When the treadle is released it returns to its starting position. 

Pump the treadle to raise the carriage and elevate the drum. To lower the carriage, step on the release lever on the 

side of the foot pump. Pressing the release lever opens a lowering valve. When the valve opens, the cylinder 

retracts and causes the carriage to lower. Descent can be stopped at any time simply by taking your foot off of the 

release lever. The carriage will maintain position until either the release lever or the treadle is pressed again. 

               

            

Ratchet direction selector

 

 

 

Direction 

selector 

 

 

 

 

       

 Jack handle 

 

Press foot pump treadle to raise carriage 

 

 

Foot pump 

treadle 

Release 

lever 

Release 

lever 

Jack 

slide 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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