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Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 21 of 25         

 

 

1.) Plug the charger into a 115V, 60 Hz receptacle by connecting the flanged inlet on the charger to an extension 

cord

. Plug the other end of the cord into a wall socket.

 Use a short, thick extension cord to minimize voltage drop 

between the wall receptacle and the charger. 

2.) When properly connected, the charge LED will indicate the status of charge current flowing to the battery. 

  If only the red LED is on, the charger is providing full output to the battery. 

  If both the red and green LED's are on, the charger is "topping off" 

the 

battery. 

  When only the green LED is on, the unit is providing a "float" (maintenance) charge. 

  DO NOT leave the charger on for long periods after the battery is fully charged. 

3.) Unplug the charger before using the lifter to avoid damaging cords, receptacles, etc. 

 

CHARGER TROUBLESHOOTING  

If the charger does not work: 

1) Make sure all battery connections sound. 

2) Confirm that the AC power source (e.g. wall socket) is supplying power. 

3) Examine the fuse (see p. 15). Replace only with a fuse having the same rating as the original fuse. 

4) Determine battery condition. It may take some time before current begins to flow through a highly sulfated battery. 

 

 

INSPECTIONS & MAINTENANCE

 

 

Regular maintenance is required to keep this product in nominal condition. 

o

  Relieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage. 

o

  Keep the product clean & dry. Lubricate moving parts at least once per month. 

o

  If repairs are necessary, only install manufacturer-approved replacement parts. Vestil is not responsible for issues 

or malfunctions that result from the use of unapproved replacement parts. 

o

 

ONLY use ISO AW-32 hydraulic fluid or its equal in the hydraulic system. 

Do not use brake fluid or jack oils in the 

hydraulic system.  If oil is needed, use an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 

32 cSt @ 40°C), or Dexron transmission fluid. 

 

Before using the DCR for the first time, make a written record of its appearance. Include observations about each 

component, being particularly detailed about the carriage and rim-grasping parts. Raise and lower the carriage. 

Include observations about how the unit sounds as the carriage moves, how much effort is required to move the jack 

handle or foot treadle, or how the unit responds to pushbutton signals. This record establishes “normal condition”. 

During future inspections, compare the appearance of the unit to the written record to determine if it is in normal 

condition. DO NOT use the FDT unless it is in normal condition.  

 

 (A) Before Each Use--Inspect the following: 

1.  Wiring: inspect the electrical wiring for cuts and frays.

 

2.  Casters: examine the casters. Casters should be solidly fastened to the frame. Look for areas of severe wear 

and damage. Each caster should roll smoothly without wobbling.

 

3.  Hydraulic hoses: check for pinches, punctures, or loose connections.

 

4.  Structure: inspect the legs and frame for cracked welds, bends, etc.

 

5.  Carriage and mast: observe the carriage as it cycles up and down the mast. Make note of unusual noise and 

motion (e.g. binding).

 

6.  Pushbutton controller and modular power unit (MPU): inspect the controller and look for damage that exposes 

internal components. 

 

 

(B) Monthly Inspections--at least once per month check the following: 

1.  Oil level. Oil should be 1" to 

1-1/2" 

below the top of the tank with the lift in the fully lowered position. Add as 

necessary. Look for oil leaks, i.e. from hoses, the cylinder, or the reservoir. 

2.  MPU, hand control, and battery (DC models only): Remove the cover of the MPU and visually inspect the 

components. Check the water level in the battery

.

 Check for worn or damaged hydraulic hoses, electrical wires, 

and cords. Repair as necessary. 

3.  Clevis pins and pivot points: inspect for excessive wear. 

4.  Cylinder: extend and retract the cylinder. It should not be bent, cracked, etc.   

5.  Carriage roller bearings (se

Exploded View

 o

p. 3

5

7

9

; an

11

): check rollers and retaining hardware for 

normal condition. 

6.  Carriage and mast: cycle the lift function up (to the top) and back down while listening and watching for unusual 

noise, motion, or binding. 

7.  Labels (shown in 

Labeling diagram

p. 24

): confirm that all labels are in place and in good, readable condition. 

8.  Surfaces: wash the unit to remove dirt and debris

.

 

 

(C) Yearly Inspection 

Hydraulic oil should be changed at least once a year or sooner if the oil darkens or becomes gritty. Flush the reservoir 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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