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Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 6 of 25         

 

 

DCR-880-H bill of materials

 

 

Item 

Part no.  Description 

Qty.  Item 

Part no.  Description 

Qty. 

40-514-028  Weldment, frame 

24 

40-016-052  Bracket, casting 

40-538-011  Weldment, carriage 

25 

40-016-053  Bracket, casting, FMDL series 

40-514-029  Weldment, leg, left 

26 

40-014-093  Frame, drum grip, casting 

40-514-030  Weldment, leg, right 

27 

40-612-004  Pin, clevis 

40-514-011  Weldment, frame 

28 

65073 

1

/

8

” x 

5

/

8

” cotter pin 

40-538-007  Weldment, carriage, cylinder 

bracket 

29 

65076 

1

/

8

” x 1” cotter pin, zinc-plated 

01-640-030  Pump, manual 

30 

40-112-016  Pin, upper casting mount 

21-527-003  Assembly, roller bearing 

31 

40-112-017  Pin, spring attach 

40-537-001  Weldment, detent, leg position 

32 

21-112-003  Pin, 

1

/

2

”x1

15

/

16

”, retaining clevis 

10 

40-525-001  Weldment, handle 

33 

45286 

#11 hitch pin clip, 

1

/

8

” x 2

5

/

8

” 

11 

16-132-181  Stem caster, PH-F-8/2-S-STM 

34 

40-112-015  Pin, cylinder mount 

12 

40-612-006  Weldment, pin, saddle retainer 

35 

 

 

 

13 

40-145-008  Strap with ratchet, 6’ long, 2 

hooks 

36 

21-112-003  Pin, 

1

/

2

”-13x1

1

/

2

”, retaining clevis  2 

14 

36102 

Hex nut, grade A, zinc-plated, 

1

/

4

”-20 

37 

40-017-037  Stiffener, upper tie bar 

15 

11011 

Hex bolt, grade A, zinc-plated, 

1

/

4

”-20x2” 

38 

11105 

Hex bolt, 

3

/

8

”-16x1”,grade A, 

zinc-plated 

16 

33004 

Flat washer, USS, zinc-plated, 

1

/

4

” 

39 

33354 

Belleville spring washer, 

1

/

2

”ID 

17 

99-024-003  Guard/cover/endcap/plug 

40 

11119 

Hex bolt, grade A, zinc finish, 

3

/

8

”-16x4” 

18 

37039 

Nylock nut, zinc-plated, 

3

/

4

”-10 

41 

37024 

Nylon insert lock nut, grade 2, 

zinc finish, 

3

/

8

”-16 

19 

33011 

Flat washer, USS, plain finish, 

1

/

2

” 

42 

33012 

Flat washer, low carbon, zinc 

finish, 

1

/

2

” 

20 

37030 

Nylon insert lock nut,

 1

/

2

”-13  

43 

40-146-001  Spring, tension 

21 

11209 

Bolt, 

1

/

2

”-13x1

1

/

2

” HHCS ASTM 

A307 grade A, zinc-plated 

44 

21-113-030  Spacer, 

1

/

4

” length 

22 

28-112-031  Pin, clevis, 

3

/

4

” x 4

1

/

2

”  

45 

11120 

Hex bolt, gr. A, zinc finish, 

3

/

8

”-

16 x 4

1

/

4

” 

23 

65078 

Extended prong cotter pin, zinc-

finish, 

1

/

8

” x 1

1

/

2

” 

01-136-412  Replacement seal kit for pump 

(item 23) 

 

 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCR-880-H Standard features 

Capacity = 1,500 lb. 

 

 

Lowered jaw height = 31

1

/

2

” 

 

Maximum inside width = 61

7

/

16

” 

Frame height = 43

5

/

8

” 

  Casters = 8”x2” swiveling 

 

Maximum inside width = 30

1

/

4

” 

Overall raised height = 53

1

/

2

” 

  Raised jaw height = 48

13

16

” 

 

Net weight = 272 lb. 

 

Maximum overall length = 49

7

/

8

” 

  Maximum overall width = 68

15

/

16

” 

Foot pump operated carriage 

Minimum overall length = 43

9

/

16

” 

  Minimum overall width = 37

3

/

4

” 

 

   

 

   

1” = 2.54cm 

2.2 lb. = 1kg 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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