background image

Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 10 of 25         

 

 

DCR-880-H-DC Bill of Materials

 

 

Item 

Part no.  Description 

Qty.  Item 

Part no. 

Description 

Qty. 

40-002-051  Final assembly w/o power 

1.25 

40-014-093  Frame, drum grip, casting 

1.1 

40-514-116  Weldment, frame 

1.26 

40-612-004  Pin, clevis 

1.2 

40-538-011  Weldment, carriage 

1.27 

65073 

1

/

8

” x 

5

/

8

” cotter pin 

1.3 

40-538-012  Weldment, carriage, cylinder bracket 

1.28 

40-112-016  Pin, upper casting mount 

1.4 

40-514-029  Weldment, leg, left 

1.29 

40-112-017  Pin, spring attach 

1.5 

40-514-030  Weldment, leg, right 

1.30 

21-112-003  Pin, 

1

/

2

”-13x1

1

/

2

”, retaining clevis 

1.6 

40-514-011  Weldment, frame 

1.31 

45286 

#11 hitch pin clip, 

1

/

8

” x 2

5

/

8

” 

1.7 

40-514-115  Weldment, cylinder mount 

1.32 

11209 

Bolt, 

1

/

2

”-13x1

1

/

2

” HHCS ASTM A307 

grade A, zinc-plated 

1.8 

40-021-001  Cylinder, hydraulic, 1

1

/

2

”-18”, ram 

style, formed 

1.33 

11005 

Hex bolt, 

1

/

4

”-20x1”,HHCS #2, zinc-

plated 

1.9 

21-527-003  Assembly, roller bearing 

1.34 

40-017-037  Stiffener, upper tie bar 

1.10 

40-537-001  Weldment, detent, leg position 

1.35 

11105 

Hex bolt, 

3

/

8

”-16x1”,grade A, zinc-

plated 

1.11 

40-525-001  Weldment, handle 

1.36 

36106 

Hex nut, grade A, zinc-plated, 

3

/

8

”-16  2 

1.12 

16-132-181  Stem caster, PH-F-8/2-S-STM 

1.37 

33008 

Flat washer, low carbon, USS, zinc-

plated, 

3

/

8

” 

12 

1.13 

40-612-006  Weldment, pin, saddle retainer 

1.38 

11119 

Hex bolt, grade A, zinc finish, 

3

/

8

”-

16x4” 

1.14 

40-145-008  Strap with ratchet, 6’ long, 2 hooks 

1.39 

37024 

Nylon insert lock nut, grade 2, zinc 

finish, 

3

/

8

”-16 

1.15 

36102 

Hex nut, grade A, zinc-plated, 

1

/

4

”-20 

1.40 

66170 

Clevis pin, low carbon steel, plain, 

3

/

4

”x3” 

1.16 

33004 

Flat washer, USS, zinc-plated, 

1

/

4

” 

1.41 

40-146-001  Spring, tension 

1.17 

99-024-003  Guard/cover/endcap/plug 

1.42 

33012 

Flat washer, low carbon, z-finish, 

1

/

2

”  2 

1.18 

37039 

Nylock nut, zinc-plated, 

3

/

4

”-10 

1.43 

11120 

Hex bolt, gr. A, z-finish, 

3

/

16

”-16x4

1

/

4

”  2 

1.19 

33011 

Flat washer, USS, plain finish, 

1

/

2

” 

1.44 

21-113-030  Spacer, 

1

/

4

” length 

1.20 

37030 

Nylon insert lock nut,

 1

/

2

”-13  

1.45 

32106 

#12-24x

7

/

8

” drill and tap screw 

1.21 

28-112-031 

3

/

4

” x 4

1

/

2

” clevis pin 

99-160-097  Modular power unit (MPU), Gen2 

1.22 

65078 

Extended prong cotter pin, zinc finish, 

1

/

8

” x 1

1

/

2

” cotter pin, zinc-plated 

01-022-001  Limit switch with roller arm 

1.23 

40-016-052  Bracket, casting 

31802 

Screw, self-tapping  

1.24 

40-016-053  Bracket, casting, FMDL series 

 

 

 

 

*

Units built after Dec. 1, 2018, receive 2

nd

 generation modular power units (MPU-GEN2).

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCR-880-H-DC Standard Features 

Capacity = 1,500 lb. 

 

 

Minimum inside width = 30

1

/

4

”   

Minimum overall width = 37

3

/

4

” 

Frame height = 43

5

/

8

” 

  Maximum inside width = 61

7

/

16

”   

Maximum overall width = 68

15

/

16

” 

Maximum overall height = 53

9

/

16

” 

  Lowered jaw height = 30

7

/

8

” 

 

Net weight = 298 lb. 

Maximum overall length = 49

7

/

8

” 

  Raised jaw height = 48

7

/

8

” 

 

DC power-operated carriage 

Minimum overall length = 43

9

/

16

” 

  Casters = 8”x2” swiveling 

 

   

 

   

1” = 2.54cm 

2.2 lb. = 1kg 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

Отзывы: