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Table of Contents

 

Rev. 6/30/2020 

DCR-880, MANUAL 

Table of Contents

                                                   Copyright 2020 Vestil Manufacturing Corp.                                                                    Page 2 of 25         

 

 

SIGNAL WORDS  

This  manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable 

seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to 

uses of the product likely cause property damage. The signal words used appear below along with the meaning of 

each word.

 

 

 

  Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS 

INJURY.  Use of this signal word is limited to the most extreme situations. 

  Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS 

INJURY. 

  Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE 

injury.

 

 

 

  Identifies practices likely to result in product/property damage, such as operation that might 

damage the product. 

 

 

SAFETY INSTRUCTIONS 

Vestil strives to identify foreseeable hazards associated with the use of its products. However, no manual can 

address every conceivable risk. The most effective way to avoid injury is to exercise sound judgment when 

assembling, using, inspecting, and maintaining this product. 

Keep a copy of this manual with the product at all 

times. 

For example, put a copy inside a plastic pouch and attach the pouch to the frame. 

Anyone who uses this 

product must be made aware that a copy of the manual is available and where to find it.

 

 

 Serious personal injuries might result from improper or careless use of this product. 

 

Failure to read &  understand the entire manual before using or servicing the product is a misuse

 

of the 

product

.

 Read the manual to refresh your understanding of proper use and maintenance procedures. 

  DO NOT attempt to resolve any problem(s) with the product unless you are both authorized to do so and 

certain

 that 

it will be safe to use afterwards. 

  DO NOT modify the product in any way UNLESS you first obtain written approval from Vestil. Unapproved 

modifications might make the lift unsafe to use and automatically void th

Limited Warranty

 on 

p. 25

. 

  DO NOT exceed  the  capacity  of the drum handler.  The product is labeled with its capacity. See Label 287 in 

Labeling diagram

 on 

p. 24

. 

  Inspect the product as directed i

Inspections &  Maintenance

 o

p.  21

-

22

. ONLY use the drum handler if it is in 

normal condition. If repairs are necessary, only install manufacturer-approved replacement parts. 

  DO NOT change the setting of the pressure relief valve. 

  ALWAYS carefully watch the drum handler and drum during use.  

  DO NOT use this device UNLESS all product labels are readable and undamaged as shown in th

Labeling diagram

 

on 

p. 24

 AND all machine guards are in place. 

  DO NOT ride on the drum handler or use it to move people. 

  ALWAYS lower the carriage until the drum is entirely supported by the ground before leaving the drum handler. 

  If part of the hydraulic system is damaged, AVOID contact with pressurized oil. High pressure oil easily punctures 

skin which can cause injury, gangrene, or death. 

  Unload the drum handler before performing any service work on it.  

  The unit should always be labeled as shown in the 

Labeling Diagram

 o

p. 24

Replace all labels that are damaged, 

missing, or not easily readable. 

  DO NOT use the drum handler if it cannot firmly and securely clamp the lip of the drum.  

  Only use this product on compacted, improved surfaces.  

 

 Proper use, maintenance, and storage are essential for this product to function properly. 

o

  Always use this product in accordance with the instructions in this manual.  

o

  Relieve hydraulic pressure whenever the unit is not in use by fully lowering the carriage. 

o

  Keep the product clean & dry. Lubricate moving parts at least once per month. 

o

 

ONLY use manufacturer-approved replacement parts. Vestil is not responsible for issues or malfunctions that result 

from the use of unapproved replacement parts.

 

o

  DCR-880-H and DCR-880-H-HP: Do not use brake fluid or jack oils in the hydraulic system.  If oil is needed, use an 

anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid. 

o

  Contact the manufacturer for MSDS information 

Содержание DCR-880-H

Страница 1: ...w vestilmfg com e mail info vestil com Table of Contents Signal words 2 Safety instructions 2 DCR 880 M exploded view bill of materials and specifications 3 4 DCR 880 H exploded view bill of materials...

Страница 2: ...roval from Vestil Unapproved modifications might make the lift unsafe to use and automatically void the Limited Warranty on p 25 DO NOT exceed the capacity of the drum handler The product is labeled w...

Страница 3: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 3 of 25 DCR 880 M Exploded View Bill of Materials on Following Page 40 006 013...

Страница 4: ...in clip 1 8 x 2 5 8 2 13 40 612 006 Weldment pin saddle retainer 1 34 11005 Bolt 1 4 20x1 HHCS 2 zinc plated 2 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 35 40 146 001 Spring tension 1 15 36102...

Страница 5: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 25 DCR 880 H Exploded View Bill of Materials on Following Page 40 006 021...

Страница 6: ...ing clevis 2 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 40 017 037 Stiffener upper tie bar 1 15 11011 Hex bolt grade A zinc plated 1 4 20x2 2 38 11105 Hex bolt 3 8 16x1 grade A zinc plated 2 16...

Страница 7: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 7 of 25 DCR 880 H HP Exploded View Bill of Materials on Following Page 40 006 022...

Страница 8: ...ap with ratchet 6 long 2 hooks 1 36 40 112 017 Pin spring attach 1 14 36102 Hex nut grade A zinc plated 1 4 20 2 37 21 112 003 Pin 1 2 x1 15 16 retaining clevis 2 15 11011 Hex bolt grade A zinc plated...

Страница 9: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 9 of 25 DCR 880 H DC Exploded View Bill of Materials on Following Page 40 006 051...

Страница 10: ...Weldment pin saddle retainer 1 1 38 11119 Hex bolt grade A zinc finish 3 8 16x4 1 1 14 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 39 37024 Nylon insert lock nut grade 2 zinc finish 3 8 16 3 1 15...

Страница 11: ...Table of Contents Rev 6 30 2020 DCR 880 MANUAL Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 11 of 25 DCR 880 H HP DC Exploded View Bill of Materials on Following Page 40 006 050...

Страница 12: ...t pin saddle retainer 1 1 41 33012 Flat washer low carbon zinc finish 1 2 2 1 15 40 145 008 Strap with ratchet 6 long 2 hooks 1 1 42 21 113 030 Spacer 1 4 length 2 1 16 36102 Hex nut grade A zinc plat...

Страница 13: ...2 2 2 12 99 135 011 4 12VDC motor w tang dr 1 13 15 022 004 12V start solenoid relay 1 14 HS64 Worm gear hose clamp 1 15 BG 12V Battery gauge 1 16 ZB2BZ009 Base contact block 3 17 ZB2BE101 Contact bl...

Страница 14: ...1 33 99 153 058 Valve cartridge normally closed 1 34 99 034 010 Coil with weather tite plug 1 35 99 153 006 Valve pressure relief 1 36 568 334 BN70 O ring 1 37 99 531 005 Filter 1 38 99 153 038 Flow...

Страница 15: ...facturing Corp Page 15 of 25 12VDC modular power unit layout part 2 of 2 12VDC modular power unit layout part 1 of 2 NOTE Units built after Dec 1 2018 receive 2 nd generation modular power units MPU G...

Страница 16: ...aulic cylinder extended and retracted by a foot pump DCR 880 M Mechanical Ratcheting Jack NOTE For the jack to operate optimally move the handle all the way up and all the way down with each stroke Sh...

Страница 17: ...st the elevation of the carriage to bring the rim gripper into contact with the rim of the drum 1 DCR 880 M Use the jack to position the carriage Be sure that the direction selector is in the UP posit...

Страница 18: ...he piston and the foot pedal back to the home position and chamber A again fills with oil as the piston rises The pump has two modes of operation 1 Low pressure high volume and 2 High pressure low vol...

Страница 19: ...closes the valve Hydraulic circuit diagram DC powered units 01 127 010 Rev C OPERATION INSTRUCTIONS FOR DC POWERED UNITS DCR 880 H DC DCR 880 H HP DC NOTE Units built after Dec 1 2018 receive 2 nd gen...

Страница 20: ...tely after resetting the velocity fuse lower the carriage and remove the drum Then cycle the carriage by raising the carriage all the way up and back down Do this several times to purge air from the s...

Страница 21: ...rticularly detailed about the carriage and rim grasping parts Raise and lower the carriage Include observations about how the unit sounds as the carriage moves how much effort is required to move the...

Страница 22: ...eadle rapidly This will create turbulence inside the pump which might dislodge contamination that might be preventing one of the check balls from seating properly 3 Release pedal adjustment a Loosen t...

Страница 23: ...oltage n Unit overloaded o Inoperative pump k Lower the carriage Remove the lowering solenoid valve and clean Refer to p 20 l Correct as appropriate See also 2 f h m See 1 b n See 2 e o See 2 j 4 Moto...

Страница 24: ...ram below to your Record of Satisfactory Condition If there are any differences between actual labeling and this diagram contact Technical Service Replace all labels that are damaged missing or not ea...

Страница 25: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How...

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