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eSure™ Power Extend Converter Mounting Bracket Kit Installation Manual (IM565460)

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Rev. D

5

IMPORTANT SAFETY INSTRUCTIONS

Safety Admonishments Definitions

Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this
Document” on page 4.

General Safety

DANGER!

Installation of this kit should only be performed by a qualified technician following approved

safety procedures. If a qualified technician is not available, arrangements can be made with Vertiv to
have the kit installed.

DANGER!

YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.

Performing the following procedures may expose you to hazards. These procedures should be
performed by qualified technicians familiar with the hazards associated with this type of equipment.
These hazards may include shock, energy, and/or burns. To avoid these hazards:

a)

The tasks should be performed in the order indicated.

b)

Remove watches, rings, and other metal objects.

c)

Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage
or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to
making contact.

d)

Wear eye protection.

e)

Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for
the work to be performed.

Voltages

AC Input Voltages

DANGER!

The system the power extend converter is installed in operates from AC input voltage

capable of producing fatal electrical shock.

DC Input Voltages

DANGER!

The power extend converter operates from DC input voltage. Although the DC voltage is not

hazardously high, the input power can deliver large amounts of current.

DC Output and Battery Voltages

DANGER!

The system the power extend converter is installed in produces DC power and may have a

battery source connected to it. Although the DC voltage is not hazardously high, the rectifiers and/or
battery can deliver large amounts of current.

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Содержание eSure C48/58-1000

Страница 1: ...eSure Power Extend Converter Mounting Bracket Kit Installation Manual IM565460 Revision D Kit Specification Number 565460 ...

Страница 2: ...ization from Vertiv Group Corp is strictly prohibited 2020 Vertiv Group Corp All rights reserved Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness herein Vertiv Group Corp...

Страница 3: ... Static Warning 6 eSure Power Extend Converter Mounting Bracket Kit Installation Instructions 7 Kit Description 7 Tools and Material Required 7 Mounting Bracket Kit Contents 7 Mounting Bracket Kit Installation Procedure 9 Important Safety Instructions 9 Installing Bracket Kit P N 565460 9 Installing the Power Extend Converter into a Distribution Position 14 Important Safety Instructions 14 Restric...

Страница 4: ...ury if not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the reader to an action that must be avoided in order to protect equipment software data or service ISO ALERT Alerts the reader to an action that must be performed in order to preven...

Страница 5: ... performed in the order indicated b Remove watches rings and other metal objects c Prior to contacting any uninsulated surface or termination use a voltmeter to verify that no voltage or the expected voltage is present Check for voltage with both AC and DC voltmeters prior to making contact d Wear eye protection e Use certified and well maintained insulated tools Use double insulated tools appropr...

Страница 6: ...t contains static sensitive components The warnings listed below must be observed to prevent damage to these components Disregarding any of these warnings may result in personal injury or damage to the equipment 1 Strictly adhere to the procedures provided in this document 2 Before touching any equipment containing static sensitive components discharge all static electricity from yourself by weari...

Страница 7: ...his kit in other systems not listed in Table 1 should not be attempted Table 1 Power System Mounting Bracket Kit Covered by these Instructions Mounting Bracket Kit P N Description 565460 For use with a Spec No 582137000 List 27 power system Tools and Material Required Table 2 lists the items required to install this kit Table 2 Tools and Material Required Description 2 Phillips Blade Screw Driver ...

Страница 8: ... left right brackets 2 214108200 10 Flat Washer factory attached to left right brackets 2 120412 6 19 x 5 16 Screw factory attached to left right brackets 2 152223 Retaining Washer factory attached to left right brackets 2 152175 Hot Surfaces Caution Label factory attached to front bracket 2 60010906 Panel Position Label 30 Pos 2 151950 Storage Pouch 2 552423 Hook and Loop Fastener factory attache...

Страница 9: ...nd those listed in the power system manual CAUTION When performing any step in procedures that requires removal or installation of hardware use caution to ensure no hardware is dropped and left inside the unit otherwise service interruption or equipment damage may occur NOTE When performing any step in this procedure which requires removal of existing hardware retain all hardware for use in subseq...

Страница 10: ...These will not be reused See Figure 3 Figure 3 Remove Screws from Top Distribution Panel 6 Orient the kit supplied left side mounting bracket as shown in Figure 4 top distribution panel Note that the bracket comes preassembled with mounting hardware Slide the mounting bracket into position and secure with the captive hardware Re assemble the screw saved in 4 above Torque all hardware as indicated ...

Страница 11: ...nto position and secure with the captive hardware Re assemble the screw saved in 4 above Torque all hardware as indicated in Figure 5 Figure 5 Install Right Side Mounting Bracket 582137000 List DJ Distribution Panel others similar Kit Supplied Left Mounting Bracket Torque to 18 in lbs Torque to 31 in lbs Re assemble saved screw here Torque to 18 in lbs Kit Supplied Right Mounting Bracket Torque to...

Страница 12: ...ve one of the kit supplied distribution position labels see Figure 7 from one of the kit supplied storage pouches and using the plastic shield removed from the top distribution panel as a guide record the distribution positions onto the kit supplied label 11 Place the kit supplied distribution position label see Figure 7 back into the kit supplied storage pouch or remove the backing from the label...

Страница 13: ...gle Breaker Guard Kit P N 566026 14 Continue with the next procedure to install the power extend converter Distribution Position Label Toggle Breaker Guard Kit P N 566026 Existing Circuit Breakers Note The circuit breaker mounting hole diameter varies between circuit breaker manufactures Select the appropriate kit supplied screw to mount the guard to the circuit breaker Carefully match the screw d...

Страница 14: ...ows how many converters can be placed side by side before skipping a single space at certain average power levels and in specific distribution row positions These power levels pertain to the average output power busy hour average power drawn by the load including any power loss in the cable The peak power available from each unit remains at 1000 watts regardless of spacing or location Use the calc...

Страница 15: ...re as indicated in Figure 10 3 If the power extend converter is to replace an existing circuit breaker remove the circuit breaker and verify the load and return cables for the position are wired and labeled correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same location as ...

Страница 16: ...rter is also furnished with an 8 inch long return wire jumper P N 566207 The 8 inch long return wire jumper is not used with this mounting bracket kit It is used in other kits 5 Route the return wire P N 564330 as shown in Figure 11 then connect it to the power extend converter Orient the white square on the return wire faston receptacle s locking tab as shown in Figure 11 Installed View Cabinet R...

Страница 17: ...Wire Jumper P N 565752 Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required Cabinet Return Bar Power Extend Converter Return Wire Jumper P N 565752 ...

Страница 18: ...Plug the power extend converter into the distribution panel See Figure 13 8 Secure the power extend converter to the front mounting bracket with the screw provided with the power extend converter Torque hardware as indicated in Figure 13 Status Indicator Enable Disable Switch Output Voltage Test Points Enable Disable Vout Vout Ensure the enable disable switch on the power extend converter is in th...

Страница 19: ... IM565460 Rev D 19 Figure 13 Installing Power Extend Converter Secure at the bottom with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converter into the distribution position Power Extend Converter Return Wire and Jumper Not Shown for Clarity Only ...

Страница 20: ...the enable position See Figure 12 10 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 12 11 Enable the external alarms or notify appropriate personnel that this procedure is finished 12 Ensure that there are no local or remote alarms active on the power system ...

Страница 21: ...ardware as indicated in Figure 15 3 If the power extend converter is to replace an existing circuit breaker remove the circuit breaker and verify the load and return cables for the position are wired and labeled correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same locatio...

Страница 22: ...Load Return Cables Installing Power Extend Converter Return Wire Faston Tab P N 565990 Installing Paralleling Busbar P N 60016097 or 545346 cont d on next page Distribution Panel Load Busbars Cabinet Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs ...

Страница 23: ...om previous page Power Extend Converter Paralleling Busbar P N 60016097 or Power Extend Converter Paralleling Busbar P N 545346 Load Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Busbar Lug Adapter Kit P N 545405 Torque to 72 in lbs 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 ...

Страница 24: ...ounting bracket kit It is used in other kits 5 Route the return wires P N 564330 as shown in Figure 16 then connect them to the power extend converters Orient the white square on the return wire faston receptacle s locking tab as shown in Figure 16 Figure 16 Connecting Power Extend Converter Return Wire P N 564330 and Return Wire Jumper P N 565752 DO THIS FOR EACH POWER EXTEND CONVERTER INSTALLED ...

Страница 25: ...lug the power extend converters into the distribution panel See Figure 18 8 Secure the power extend converters to the front mounting bracket with the screws provided with the power extend converters Torque hardware as indicated in Figure 18 Status Indicator Enable Disable Switch Output Voltage Test Points Enable Disable Vout Vout Ensure the enable disable switch on the power extend converter is in...

Страница 26: ...5460 Rev D 26 Figure 18 Installing Power Extend Converters Secure each at the bottom with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converters into the distribution positions Power Extend Converter Return Wires and Jumpers Not Shown for Clarity Only ...

Страница 27: ...are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 10 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 17 11 Enable the external alarms or notify appropriate personnel that this procedure is finished 12 Ensure that there are no local or rem...

Страница 28: ...eaker and verify the load and return cables for the position are wired and labeled correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same location as the return lead to the load See Figure 19 Torque hardware as indicated in Figure 19 3 Connect the return wire P N 564330 and...

Страница 29: ...d Converter Return Wire Faston Tab P N 565990 Cabinet Return Bar Distribution Panel Load Busbars Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Installed View ...

Страница 30: ...n Bar Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Power Extend Converter Power Extend Converter Return Wire Jumper P N 565752 Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required DO THIS FOR EACH POWER EXTEND CONVERTE...

Страница 31: ...indicated in Figure 22 8 Place the enable disable switch on the power extend converter to the enable position See Figure 21 9 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 21 10 Enable the external alarms or notify appropriate personnel that this procedure is finished 11 Ensure that there are...

Страница 32: ...al IM565460 Rev D 32 Figure 22 Installing Power Extend Converter Secure at the top with the supplied screw Torque to 9 6 in lbs Plug the C4858 Series Power Extend Converter into the distribution position Power Extend Converter Return Wire and Jumper Not Shown for Clarity Only ...

Страница 33: ...e load and return cables for the position are wired and labeled correctly At the same time connect the power extend converter return wire faston tab P N 565990 provided with the power extend converter to the cabinet s return busbar use the same location as the return lead to the load At the same time connect the power extend converter paralleling busbar P N 60016097 for paralleling two converters ...

Страница 34: ...Load Return Cables Installing Power Extend Converter Return Wire Faston Tab P N 565990 Installing Paralleling Busbar P N 60016097 or 545346 cont d on next page Distribution Panel Load Busbars Cabinet Return Bar Connect Power Extend Converter Load Lead Here Torque to 72 in lbs Connect Power Extend Converter Load Return Lead Here Torque to 72 in lbs ...

Страница 35: ...om previous page Power Extend Converter Return Wire Faston Tab P N 565990 Load Return Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Torque to 72 in lbs Power Extend Converter Paralleling Busbar P N 60016097 or Power Extend Converter Paralleling Busbar P N 545346 Load Lead Lug 1 4 Flat Washer 1 4 Lock Washer 1 4 20 Nut Busbar Lug Adapter Kit P N 545405 Torque to 72 in lbs 1 4 Flat Washer 1 4 ...

Страница 36: ...n Bar Power Extend Converter Return Wire P N 564330 Power Extend Converter Return Wire Faston Tab P N 565990 Power Extend Converter Power Extend Converter Power Extend Converter Return Wire Jumper P N 565752 Orient the white square on the return wire faston receptacle s locking tab so it is visible This allows easy access to remove the return lead if required DO THIS FOR EACH POWER EXTEND CONVERTE...

Страница 37: ...tend converter to the enable position See Figure 25 If two or three power extend converters are connected in parallel to a load that exceeds 1000 watts peak they should be switched on simultaneously 9 Observe the status of the power extend converter front panel local indicator If operating normally this indicator should be illuminated green See Figure 25 10 Enable the external alarms or notify app...

Страница 38: ...l IM565460 Rev D 38 Figure 26 Installing Power Extend Converters Plug the C4858 Series Power Extend Converter into the distribution position Secure at the top with the supplied screw Torque to 9 6 in lbs Power Extend Converter Return Wires Not Shown Connected for Clarity Only ...

Страница 39: ...Vertiv eSure Power Extend Converter Mounting Bracket Kit Installation Manual IM565460 Rev D 39 This page is intentionally blank ...

Страница 40: ...Vertiv com Vertiv Headquarters 1050 Dearborn Drive Columbus OH 43085 USA IM565460 RD 06 2020 ...

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