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17

203000245

VS38 Direct Vent Gas Stove

VENTING INSTALLATION 

FLAT CEILING INSTALLATION

1.  Cut a 9

Z\x

" (241 mm) square hole in the ceiling using the 

locating hole as a center point The opening should be 
framed to 9

Z\x

" x 9

Z\x

" (241 x 241 mm) inside dimensions 

as shown in 

Figure 20

 using framing lumber the same 

size as the ceiling joist. If the area above the ceiling is 
an insulated ceiling or a room, nail firestop from the top 
side. This prevents loose insulation from falling into the 
required clearance space. 

Figure 19. 

Otherwise, install 

firestop below the framed hole. The firestop should be 
installed with no less than three nails per side.

 Figure 

20. 

2.  Assemble the desired lengths of pipe and elbows nec-

essary to reach from the burner system flue up through 
the firestop. Be sure pipe and elbow connections are 
fully twist-locked. 

Page 13, Figure 10 

3.  Cut a hole in the roof using the locating hole as a center 

point. (Cover any exposed open vent pipes before cut-
ting hole in roof). The 9

Z\x

" x 9

Z\x

" (241 x 241 mm) hole 

must be measured on the horizontal. Actual length may 
be larger depending on the pitch of the roof. There must 
be a 1" minimum clearance from the vent pipe to com-
bustible materials. (Insulation should be considered a 
combustible material) Frame the opening as shown in 

Figure 11 

on Page 14.

FP1969
firestop w room above

Figure 19 - 
If area above is a room, install firestop above framed 
hole as shown 

Firestop 

Nails

FP1969

9

1

/

2

"

9

1

/

2

"

FP1970
firestop no room

Figure 20 - If area above is not a room, install 
firestop below framed hole as shown 

Nails

Firestop 

FP1970

4.  Connect a section of pipe and extend up through the 

hole.

NOTE:

 If an offset is needed to avoid obstructions, you 

must support the vent pipe every three (3) feet. Use wall 
straps for this purpose. See Figure 18, page 17. Whenever 
possible, use 45° elbows instead  of 90° elbows. The 45° 
elbow offers less restriction to the flow of the flue gases 
and intake air.
5.  Place the flashing over the pipe section(s) extending 

through  the  roof.  Secure  the  base  of  the  flashing  to 
the roof and framing with roofing nails. Be sure roofing 
material overlaps the top edge of the flashing as shown 
in 

Figure 18, page 17

. There must be a 1" clearance 

from the vent pipe to combustible materials.  

6.  Continue to add pipe sections until the height of the vent 

cap meets the minimum building code requirements.

NOTE: 

You  must  increase  vent  height  for  steep  roof 

pitches. Nearby trees, adjoining roof lines, steep pitched 
roofs, and other similar factors may cause poor draft or 
down-drafting  in  high  winds.  Increasing  the  vent  height 
may solve this problem.

NOTE:

 If the vent pipe passes through any occupied areas 

above the first floor, including storage spaces and closets, 
you must enclose pipe. You may frame and sheetrock the 
enclosure with standard construction material. Make sure 
to meet the minimum allowable clearances to combustibles. 
Do not fill any of the required air spaces with insulation.  

CATHEDRAL CEILING INSTALLATION

IMPORTANT:

  Review  all  information  on  previous  page 

before  planning  this  installation.  Cathedral  ceiling 
installations can be very tricky.

 

1.  Remove shingles or other roof covering as necessary 

to cut the rectangular hole for the support box. Mark the 
outline of the cathedral ceiling support box on the roof 
sheathing using the locating hole as a center point.

2.  Cut the hole 1/8" larger than the support box outline. 

Figure 21

3.  Lower the support box through the hole in the roof until 

the bottom of the box extends at least 2" (  mm) below 
the ceiling. 

Figure 21.

 Align the support box vertically 

and horizontally using a level. Temporarily tack the sup-
port box in place through the inside walls and into the 
roof sheeting. 

4.  Using tin snips, cut the support box from the top corners 

down to the roofline and fold the resulting flaps over the 
roof sheeting. 

Figure 22. 

Apply a bead of non-hardening 

mastic around the top edges of the support box to make 
a seal between the box and the roof. Nail in place with 
roofing  nails.  Remove  any  combustible  material  that 
might be inside the support box.

5.  Complete the cathedral ceiling installation by following 

the same procedures outlines in Steps 2 through 6 for 

Flat Ceiling Installation

, Page 17 and above. 

Содержание Discovery VS38

Страница 1: ...not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instruction...

Страница 2: ...trical Wiring 23 Remote Wall Switch 23 Log Placement 24 PLEASE READ THE INSTALLATION OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE Thank you and congratulations on your purchase of a Vermont Cast...

Страница 3: ...instructions for future reference IMPORTANT SAFETY INFORMATION This stove is a vented product This stove must be properly installed by a qualified service person The glass door must be properly seate...

Страница 4: ...idth and depth of the appliance 18 Do not use stove if any part has been exposed to or under water Immediately call a qualified service person to arrange for replacement of the unit 19 Do not operate...

Страница 5: ...see Clearances Page 8 ON O FF PILO T HE AT OF F FA N ST1099 SS38 controls Off Pilot On Knob Optional Remote Receiver Door Figure 1 VS38 Stove Controls Hi Lo Knob On Off RS Switch Blower ST1099 INSTAL...

Страница 6: ...this unit is installed in a mobile home it must be bolted securely to the floor with leg bolts NOTE Discovery VS38 model stove works without any electrical supply Figure 2 Stove Dimensions 2656O 673 m...

Страница 7: ...ce on a metal or wood panel extending the full width and depth of the appliance Check stove and flue system clearance requirements Locate the stove where it can be accessed by a gas supply line For op...

Страница 8: ...ter Left and right clearances are determined when facing the front of the heater Follow these instructions carefully to ensure safe installation Failure to follow instructions exactly can create a fir...

Страница 9: ...tem require a minimum of 1 clearance to combustible materials on all sides of the pipe Only a 1 clearance is required where the vent passes through the nearest vertical wall INSTALLATION PLANNING Ther...

Страница 10: ...s required for such venting WARNING Treatment of firestops and construction of the chase may vary from building type to building type These instructions are not substitutes for the requirements of loc...

Страница 11: ...er regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for appliances 10 000 6 15 cm for appliances to building or the com...

Страница 12: ...C Maximum depth of 48 1219mm for alcove location D Minimum width for back wall of alcove location Combustible 38 965mm Noncombustible 24 610mm E Clearance from corner in alcove location Combustible 6...

Страница 13: ...he appliance adaptor with pipe seams oriented towards the wall or floor Twist lock Procedure The female ends of the pipes and fittings have three locking lugs indentations These lugs will slide straig...

Страница 14: ...andoffs between vent cap and exterior wall The vinyl siding standoff prevents excessive heat from melting the vinyl siding material Bolt the vent cap to the standoff Apply non hardening mastic around...

Страница 15: ...NSTALLATION Table 1 Horizontal Venting Vertical V Minimum Horizontal H Maximum 5 30 6 8 8 20 NOTE This configuration is for use with corner installation also Figure 15 Horizontal Termination Configura...

Страница 16: ...in desired location Drop a plumb line down from the ceiling to the position of the burner system exit flue Mark the center point where the vent will penetrate the ceiling Drill a small locating hole a...

Страница 17: ...the base of the flashing to the roof and framing with roofing nails Be sure roofing material overlaps the top edge of the flashing as shown in Figure 18 page 17 There must be a 1 clearance from the ve...

Страница 18: ...to 4 collar of stove or first vent secton as shown VENTING INSTALLATION Figure 21 Cathedral Ceiling Support Box Installation ST1108 cat clg support box Level Cathedral Ceiling Support Box 2 Minimum Be...

Страница 19: ...orizontal H H1 Minimum Maximum 8 2 9 4 10 6 11 8 23 8 H V1 V V ST1112 vert vent Table 7 Vertical Venting with Two 2 90 Elbows Vertical V V1 Horizontal H H1 Minimum Maximum 8 2 9 12 10 18 11 20 NOTE In...

Страница 20: ...gas line with gas connector if allowed by local codes not provided A CSA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CS...

Страница 21: ...o the stove Check your building codes for any special requirements for locating equipment shutoff valve to stoves Apply pipe joint sealant lightly to male threads This will prevent excess sealant from...

Страница 22: ...nob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high Figure...

Страница 23: ...I NFPA 70 latest edition and Canadian Electrical Code CSA C22 1 CAUTION Label all wires before disconnecting when servicing controls Wiring errors can cause improper and dangerous operation Verify pro...

Страница 24: ...Install Left Base Log Left Base Log FINAL INSTALLATION WARNING The positioning of the logs is critical to the safe and clean operation of this heater Sooting and other problems may result if the logs...

Страница 25: ...e 34 Figure 35 Install Top Left Log Top Left Log LG738 VS38 top left log LG738 6 Place top left log on left base log Line up the hole in the bottom of the top log with the locating pins on the bottom...

Страница 26: ...gs and Rock Wool Rock Wool Figure 38 Install Rock Wool Top Center Log Embers Pins FINAL INSTALLATION 8 Place top center log on top left log pins sand angle to burner Figure 37 LG740 9 Break up rock wo...

Страница 27: ...ed service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to...

Страница 28: ...the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in seri...

Страница 29: ...This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 40 Lighting the burner Dep...

Страница 30: ...for typical burner flame Refer to Figure 45 for typical pilot flame FIREBOX CLEANING 1 Carefully remove log set and embers from combustion chamber 2 Vacuum burner compartment thoroughly 3 Vacuum any...

Страница 31: ...adjusted for high altitude as follows To increase air mixture push up the adjustment rod located beneath the stove This opens the shutter more and will stop or minimize sooting Figure 46 To decrease a...

Страница 32: ...glass style frame slide new glass into the 45 aluminum post not shown 7 Fasten retaining brackets back into place with 5 16 nuts 8 Replace 7 8 rope Make sure the joint is at the bottom and there is no...

Страница 33: ...33 203000245 VS38 Direct Vent Gas Stove blower Blower wiring diagram for Blower ST1118 blower White Hi Temp ST1119 VS38 wiring diagram...

Страница 34: ...k for spark arcing from the electrode to pilot Adjust by loosen ing screws on pilot base Adjust and retighten 4 Replace with new wire 1 A Check for proper connection of thermocouple to rear of valve B...

Страница 35: ...35 203000245 VS38 Direct Vent Gas Stove replacement parts 1 4 17 9 14 13 6 15 16 19 7 10 5 11 12 2 21 24 22 3 18 AA Battery 25 23 20 8 2030245 VS38 parts...

Страница 36: ...F 1 43D0094 43D0094 43D0094 43D0094 15 Ignitor Battery Module 1 45D0077 45D0077 45D0077 45D0077 16 Ignitor Wire Harness 1 44D0500 44D0500 44D0500 44D0500 17 ON OFF Wire Harness 1 45D0565 45D0565 45D05...

Страница 37: ...x 6 Pipe 908B 7 Adjustable 11 14B Pipe 911B Wall Thimble 940 Cathedral Ceiling Support Box 941 Roof Flashing 0 12 6 12 943 Roof Flashing 7 12 12 12 943S 7 x 45 Elbow 945B Vinyl Siding Standoff 950 Sto...

Страница 38: ...y with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please re...

Страница 39: ...e or neglect installation damage damage from unauthorized service incidental or consequential damage or negative pressure caused by mechanical systems such as furnaces fans clothes dryers etc Terms Th...

Страница 40: ...MHSC 149 Cleveland Drive Paris Kentucky 40361 www mhsc com...

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