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Operation and maintenance, Discfilter HSF2600 - 2,3 series with PFLC

4.2.1 Level differences

The maximum permitted difference 

between the water levels inside and outsi-

de the drum is 250 mm during normal ope-

ration (see Figure 4.3). The recommended 

level difference is 100-200 mm.

If an even flow after the filter is required, 

the filter must be run with a small level dif-

ference.

The filter must be installed so that 

the level difference in the event of 

operating disturbances under no 

circumstances exceeds 450 mm.

The filter shall be operated so that the level difference during normal operation does not 

exceed 250mm.

Prolonged operation with a greater level difference will significantly shorten the life of the 

filter panels and other vital parts.

4.2.2 Operating mode AUTO – Automatic level control

With automatic level control, drum rotation and the backwash pump are activated once the le-

vel difference between filtered and unfiltered water exceeds an adjustable value. The filter is 

force-started if the filter has stood still for an extended period of time. If an external backwash 

water supply is used, the level sensor controls a solenoid valve instead of a pump.

The water level inside the drum will vary when AUTO mode has been selected. The water le-

vel is at its lowest immediately after a backwash cycle, and then rises until the level difference 

between filtered and unfiltered water becomes too high.

4.2.3 Operating mode REMOTE – Remote control

In REMOTE operating mode, the filter can be controlled remotely. In remote control mode, the 

filter can either be controlled as if in AUTO operating mode or using an external controller, see 

the “Automation manual”.

Figure 4.3 Maximum permitted level difference during level-con-

trolled operation.

Содержание Hydrotech Discfilter HSF 26-2F Series

Страница 1: ...Discfilter HSF 26 2 3F series with PFLC Operation and maintenace manual Revised 2019 05 24...

Страница 2: ...afety 7 2 7 Safety instructions 7 3 HYDROTECH DISCFILTER HSF2600 SERIES 9 3 1 Overview 9 3 2 Identifying the filter 11 4 START UP AND OPERATION 12 4 1 Check procedures during start up 12 4 2 Automatic...

Страница 3: ...6 4 1 Checking backwash pipe position 22 6 4 2 Checking backwash pipe position 23 6 5 Cleaning the backwash water filter 24 6 6 Bearings 25 6 6 1 Lubrication of swivel 25 6 6 2 Lubricating drum bearin...

Страница 4: ...nce Discfilter HSF2600 2 3 series with PFLC 6 10 Inlet seal 34 6 10 1 Checking inlet seal 34 6 10 2 Replacing the inlet seal 34 7 MAINTENANCE SCHEDULE 35 Symbols used on Hydrotech filters 36 Manuals t...

Страница 5: ...it may result in serious personal injury and or damage to equipment The manual must always be available to personnel working with the equipment It is important that The manual and other relevant docum...

Страница 6: ...0 position and locked with a padlock Maintenance and service may only be performed by authorised personnel Adequate lighting should be used while operating the filter and when working in close prox im...

Страница 7: ...switch to the OFF position 0 to prevent the filter drum from unintentionally star ting when the power returns 2 6 Electrical safety Electrical installation must be carried out by a qualified electrici...

Страница 8: ...vated Moving parts must not be touched Safety guards are fitted around the power transmission Make sure these are secured and cor rectly fitted Spray from the backwash water may contain harmful substa...

Страница 9: ...ion F Backwash water filter G Actuator for opening cover H Pressostat protects pump from running dry option I Junction box J Shut off valve backwash pipe K Manometer L Lubrication point M Bypass valve...

Страница 10: ...ion point E Backwash pipe drive F Drive chain G Drum bearing outlet side H Drum Figure 3 3 Hydrotech Discfilter in HSF2600 series type 2F from inlet side Two drum lifters are supplied unassembled for...

Страница 11: ...ith PFLC 3 2 Identifying the filter Filter type serial number and year of manufacture are stated on the marking plate The filter type and serial number are also stated on the front of this manual Defi...

Страница 12: ...th becomes clogged it may be necessary to fill the filter basin with water from an exter nal source or to remove a filter panel and allow unfiltered water to fill the filter basin 6 When the water lev...

Страница 13: ...ith 50 Hz as standard If the filter is equipped with a Hydrotech standard control the filter has three operating modes 1 Automatic level control AUTO mode 2 Remote control REMOTE mode 3 Service mode H...

Страница 14: ...UTO Automatic level control With automatic level control drum rotation and the backwash pump are activated once the le vel difference between filtered and unfiltered water exceeds an adjustable value...

Страница 15: ...drum Start button see Figure 4 4 3 Press the pump Start button see Figure 4 4 The operator panel main menu also shows the water levels of unfiltered In and filtered water Out as well as the level diff...

Страница 16: ...filter medium attached to both sides of the filter segments whilst clean water passes through the filter medium to the outside of the filter segment 3 Operating mode AUTO The solid particles trapped o...

Страница 17: ...on the cor rect side The locking pin A must lock the hinge lock B securely as shown in Figure 6 1a below Make sure that the filter cover is completely closed and that the hinge lock B shown in Figure...

Страница 18: ...cover see Figure 6 7 When the cover is closed the B3 1 B7 1 Cover Closed lights come on In order to lift the filter cover press the Open button until the cover is completely open Check that the hinge...

Страница 19: ...3 Backwash system NOTE Prior to servicing read section 2 7 The most common cause of disruption in the backwash system is nozzle clogging Clogging is caused by particles in the wash water and or by e g...

Страница 20: ...rder to not risk the pump over heating 12 Fully or partially clogged nozzles must be cleaned 13 Remove the nozzle nut by turning it a turn anticlockwise Do not lose the rubber seal 14 Clean the nozzle...

Страница 21: ...9 Close the filter cover 20 Start operation again as set out in section 4 1 Figure 6 13 Hydrotech backwash nozzles A Top nozzle attachment B Rubber seal C Top Nozzle nut self cleaning optional Bottom...

Страница 22: ...When the drum rotates the backwash pipe moves slowly Stop drum rotating when the back wash pipe is in its lowest position 4 Check that the distance L min is not less than 55 mm see Figure 6 15 If the...

Страница 23: ...4 Secure the screw A using the nut B 5 Check backwash pipe position in accordance with section 6 4 1 6 Adjust the backwash pipe safety stop in the corresponding way using the screw C and nut D The sc...

Страница 24: ...ower switch to the OFF 0 position and lock with a padlock 2 Drain the backwash water filter by opening the valve A see Figure 6 17 3 Loosen the wing nut B and remove the clamp ring 4 Lift off the back...

Страница 25: ...sec tion 6 1 2 Turn the main power switch to the OFF 0 position and lock with a padlock 3 Lubricate the swivel using the recommended grease see chapter 7 4 Close the filter cover 5 Start operation in...

Страница 26: ...2 Drain the filter basin 3 Check the drum bearings for wear If the distance between the bearing housing A and the shaft B is less than 29 mm see Figure 6 20 the drum bearing must be replaced 4 Contac...

Страница 27: ...rn the mode selector to HAND and lift the filter cover on the backwash pipe side see sec tion 6 1 2 Turn the main power switch to the OFF 0 position and lock with a padlock 3 Clean the filter medium w...

Страница 28: ...ive For safety advice see applicable local regulations For more detailed instructions please contact your supplier Hydrotech Discfilter HSF2600 is equipped with a chemical ramp to enable cleaning of l...

Страница 29: ...ries with PFLC 4 Follow the instructions set out in section 4 2 2 of the Automatic Control System Manual 5 Once chemical cleaning has been completed re start operation as described in section 4 1 Figu...

Страница 30: ...he Jog Fwd and Jog Bwd buttons to set the drum in the desired mode see Figure 6 26 4 Turn the main power switch to the OFF 0 position and lock with a padlock 5 Undo the filter segment cover screw and...

Страница 31: ...31 Operation and maintenance Discfilter HSF2600 2 3 series with PFLC Figur 6 27 Montering av filtersegmentets lock Figur 6 28 Filterpanelernas placering...

Страница 32: ...lter cover on the same side as the drive unit see section 6 1 2 Turn the main power switch to the OFF 0 position and lock with a padlock 3 Turn the drum by hand in the direction of rotation in order t...

Страница 33: ...cover 8 Start operation again as set out in section 4 1 When the drive chain cannot be adjusted any more the chain is worn and must be replaced see section 6 8 3 6 8 3 Replacing the drive chain 1 Turn...

Страница 34: ...is accessible 3 Check the inlet seal for damage and wear see Figure 6 31 4 If necessary replace the inlet seal in accordance with section 6 10 2 5 Start operation again as set out in section 4 1 6 10...

Страница 35: ...orrosion particularly in salt water appli cations Twice a month or another interval based on expe rience from the application in question Check the nozzles with respect to clogging See se ction 6 3 Tw...

Страница 36: ...information about lubrication Symbol displaying moving parts Neg ligence to comply with safety regula tions may lead to injury This symbol is placed where certain attention is needed when handling the...

Страница 37: ...technomaps veoliawatertechnologies com hydrotech en Click on Manuals technical information in the list on the left side Select the product you want more information about and it will open a Pdf in a n...

Страница 38: ...600 2 3 series with PFLC Hydrotech AB A Veolia Solutions Technologies Company Mejselgatan 6 235 32 Vellinge Sverige Telefon 46 0 40 42 95 30 Fax 46 0 40 42 95 31 E mail mailbox hydrotech se Hemsida ww...

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